Removal

2UR-GSE FUEL: FUEL TANK: REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE

(a) Discharge fuel system pressure Service Precautions.).

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

3. REMOVE REAR SEAT CUSHION ASSEMBLY Removal

4. REMOVE NO. 3 ROOM PARTITION PAD Removal

5. REMOVE NO. 2 REAR FLOOR SERVICE HOLE COVER Removal

6. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY Removal

7. DRAIN FUEL

8. REMOVE REAR FLOOR SERVICE HOLE COVER

(a) Remove the rear floor service hole cover.

9. REMOVE FUEL SENDER GAUGE

(a) Disconnect the fuel sender gauge connector.

(b) Remove the 5 bolts and fuel sender gauge from the fuel tank.

NOTICE:
Be careful not to bend the arm of the fuel sender gauge.

10. REMOVE NO. 2 DIFFERENTIAL SUPPORT PROTECTOR Removal

11. REMOVE NO. 1 DIFFERENTIAL SUPPORT PROTECTOR

HINT
Use the same procedure as for the No. 2 differential support protector.

12. REMOVE NO. 2 FLOOR UNDER COVER Removal

13. REMOVE NO. 1 FLOOR UNDER COVER Removal

14. REMOVE FRONT EXHAUST PIPE ASSEMBLY

HINT
Removal.

15. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

HINT
Removal.

16. REMOVE REAR SUSPENSION REAR LOWER MEMBER BRACE LH Removal

17. REMOVE REAR SUSPENSION REAR LOWER MEMBER BRACE RH Removal

18. DISCONNECT PARKING BRAKE CABLE ASSEMBLY

(a) Remove the 2 parking brake cable assemblies from the 4 clamps.

(b) Remove the 4 bolts and disconnect the 2 parking brake cable assemblies.

(c) Remove the bolt, loosen the grommet then remove No.3 fuel tank protector.

(d) Remove the bolt, loosen the grommet then remove No.4 fuel tank protector.

19. DISCONNECT FUEL TUBE SUB-ASSEMBLY

(a) Disconnect the fuel tank main tube (LH side).

NOTICE:
* Remove any dirt and foreign matter on the fuel tube connector before performing this work.
* Do not allow any scratches or foreign matter on the parts when disconnecting, as the fuel tube connector has O-rings that seal the pipe.
* Perform this work by hand. Do not use any tools.
* Do not forcibly bend, twist or turn the nylon tube.
* Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel pump tube.
* If the fuel tube connector and pipe are stuck, push and pull on them to release them.

(b) Disconnect the fuel tank return vent tube.

21. DISCONNECT FUEL TANK VENT HOSE

(a) Remove the clamp and disconnect the fuel tank vent hose.

22. REMOVE FUEL TANK ASSEMBLY

(a) Place an engine lifter under the fuel tank assembly.

(b) Remove the 4 bolts and fuel tank bands.

(c) Slightly lower the engine lifter.

(d) Disconnect the No.1 fuel tank breather tube sub-assembly and remove the fuel tank assembly.

NOTICE:
* Remove any dirt and foreign matter on the fuel tube connector before performing this work.
* Do not allow any scratches or foreign matter on the parts when disconnecting, as the fuel tube connector has O-rings that seal the pipe.
* Perform this work by hand. Do not use any tools.
* Do not forcibly bend, twist or turn the nylon tube.
* Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel pump tube.
* If the fuel tube connector and pipe are stuck, push and pull on them to release them.

23. REMOVE NO. 1 FUEL TANK BREATHER TUBE SUB-ASSEMBLY

(a) Remove the 4 bolts, No. 1 fuel tank breather tube sub-assembly and gasket.

24. REMOVE FUEL TUBE SUB-ASSEMBLY

(a) Remove the clamp and remove the fuel tank main tube and fuel tank return vent tube.

(b) Remove the 2 clamps and remove the edge protector.

25. REMOVE FUEL TANK TO FILLER PIPE HOSE

(a) Loosen the hose clamp bolt and remove the fuel tank to filler pipe hose from the fuel tank assembly.

26. REMOVE FUEL TANK VENT HOSE

(a) Remove the clip and fuel tank vent hose.

27. REMOVE FUEL TANK CUSHION

(a) Remove the 11 fuel tank cushions shown in the illustration.

28. REMOVE NO. 1 FUEL TANK PROTECTOR

(a) Remove the No. 1 fuel tank protector from the fuel tank assembly.