Installation

1UR-FSE COOLING: WATER PUMP: INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY

(a) Install the water pump and gasket with the 9 bolts as shown in the illustration.





Torque : 20 Nm (204 kgf-cm, 15 ft-lbf) for bolt A

Torque : 23 Nm (235 kgf-cm, 17 ft-lbf) for bolt B

Torque : 47 Nm (479 kgf-cm, 35 ft-lbf) for bolt C

2. INSTALL WATER PUMP PULLEY

(a) Temporarily install the pulley with the 4 bolts.





(b) Using SST, hold the pulley and tighten the 4 bolts.

SST : 09960-10010

09962-01000

09963-01000

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

3. INSTALL WATER INLET HOUSING

(a) Install a new gasket to the water pump.





(b) Install the water inlet housing with the 3 bolts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

4. CONNECT NO. 3 WATER BY-PASS HOSE

(a) Using needle-nose pliers, grip the claws of the clip and slide the clip to connect the No. 3 water by-pass hose.





5. CONNECT WATER INLET HOSE

(a) Using needle-nose pliers, grip the claws of the clip and slide the clip to connect the water inlet hose.





6. CONNECT NO. 5 WATER BY-PASS HOSE

(a) Using needle-nose pliers, grip the claws of the clip and slide the clip to connect the No. 5 water by-pass hose.





7. CONNECT NO. 2 RADIATOR HOSE

8. CONNECT ENGINE OIL LEVEL DIPSTICK GUIDE (for 2WD)

(a) Connect the dipstick guide with the bolt.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

9. INSTALL V-RIBBED BELT Installation

10. INSTALL INTAKE AIR CONNECTOR PIPE Installation

11. INSTALL RADIATOR RESERVOIR ASSEMBLY Installation

12. INSTALL NO. 1 AIR CLEANER INLET Installation

13. INSTALL ENGINE ROOM SIDE COVER RH Installation

14. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY Installation

15. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

16. ADD ENGINE COOLANT Service and Repair

17. INSPECT FOR COOLANT LEAK Component Tests and General Diagnostics

18. INSTALL NO. 1 ENGINE UNDER COVER Service and Repair