Chassis - General Maintenance

MAINTENANCE: CHASSIS: GENERAL MAINTENANCE

1. INSPECT STEERING LINKAGE & GEAR BOX

(a) Check the steering wheel free play Steering System.

(b) Check the steering linkage for looseness or damage.

(1) Check that the tie rod ends do not have excessive play.

(2) Check that the dust seals and boots are not damaged.

(3) Check that the boot clamps are not loose.

(4) Check that the steering gear box is not damaged.

(5) Check that the connectors are properly connected to the steering gear box.

2. INSPECT SUSPENSION BALL JOINT AND DUST COVER

(a) Inspect the ball joints for excessive looseness.

(1) Jack up the front of the vehicle and place wooden blocks with a height of 180 to 200 mm (7.09 to 7.87 in.) under the front tires.

(2) Jack up the lower suspension arm until there is about half a load on the front suspension.

(3) Check that the front wheels are pointing straight ahead. Use wheel chocks on all 4 wheels.

(4) Using a lever, pry up the end of the lower arm. Check the amount of play.

Maximum ball joint vertical play:

0 mm (0 in.)

If there is any play, replace the ball joint.

(b) Check the dust cover for damage.

3. INSPECT DRIVE SHAFT BOOTS

(a) Check the drive shaft boots for loose clamps, grease leakage, kinks or damage.

4. INSPECT HYBRID TRANSMISSION FLUID

(a) Inspect the hybrid transmission fluid Procedures.

5. INSPECT TRANSFER OIL

(a) Inspect the hybrid transfer oil Testing and Inspection.

6. INSPECT FRONT DIFFERENTIAL OIL Service and Repair

7. INSPECT REAR DIFFERENTIAL OIL Service and Repair