Removal

HYBRID / BATTERY CONTROL: FRAME WIRE: REMOVAL

1. PRECAUTION

NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work Service Precautions.

2. REMOVE SERVICE PLUG GRIP

Removal.

3. REMOVE TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) Removal

4. REMOVE REAR NO. 4 FLOOR BOARD (w/o Woofer) Removal

5. REMOVE REAR NO. 4 FLOOR BOARD (w/ Woofer) Removal

6. REMOVE DECK FLOOR BOX LH (w/o Woofer) Removal

7. REMOVE INVERTER WITH CONVERTER ASSEMBLY

Removal.

8. REMOVE FRONT EXHAUST PIPE ASSEMBLY

Removal.

9. REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR

(a) Remove the 3 nuts and front No. 1 floor heat insulator.





10. REMOVE FRONT FLOOR COVER RH (w/ Cover)

(a) Remove the bolt.





(b) Remove the 4 clips and front floor cover RH.

11. REMOVE FRONT CENTER FLOOR COVER RH (w/ Cover)

(a) Remove the 3 clips and front center floor cover RH.





12. REMOVE FRONT SUSPENSION MEMBER BRACE REAR RH

(a) Using a transmission jack, hold the front suspension cross member.

NOTICE:
Be sure to position the transmission jack to properly support the front suspension cross member.

(b) Remove the 3 bolts and front suspension member brace rear RH.





13. REMOVE REAR SEATBACK ASSEMBLY RH

Removal.

14. REMOVE REAR DOOR SCUFF PLATE RH

HINT
Use the same procedure described for the LH side Removal.

15. REMOVE REAR SEAT SIDE GARNISH RH

HINT
Use the same procedure described for the LH side Removal.

16. REMOVE REAR NO. 1 FLOOR BOARD SUB-ASSEMBLY Removal

17. REMOVE REAR NO. 2 FLOOR BOARD SUB-ASSEMBLY Removal

18. REMOVE REAR NO. 1 FLOOR BOARD Removal

19. REMOVE HYBRID VEHICLE BATTERY SHIELD SHEET Removal

20. REMOVE REAR FLOOR BOARD SPACER Removal

21. REMOVE NO. 1 HYBRID BATTERY INTAKE DUCT Removal

22. REMOVE NO. 1 HYBRID BATTERY EXHAUST DUCT Removal

23. REMOVE UPPER HYBRID BATTERY COVER SUB-ASSEMBLY Removal

24. DISCONNECT CABLE FROM POSITIVE AUXILIARY BATTERY TERMINAL

(a) Remove the connector cover.

(b) Disconnect the clamp, and remove the nut.





(c) Disconnect the clamp.





(d) Disconnect the 2 wire harness clamps.





(e) Disconnect the 2 wire harness clamps.





25. DISCONNECT HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

CAUTION:
Wear insulated gloves.

NOTICE:
Insulate the removed terminals with insulating tape.

(a) Remove the 2 nuts, then disconnect the frame wire from the hybrid battery junction block assembly.





(b) Disconnect the clamp and frame wire.

26. REMOVE INVERTER RESERVE TANK ASSEMBLY Removal

27. REMOVE FRAME WIRE

CAUTION:
Wear insulated gloves.

NOTICE:
Insulate the disconnected terminals with insulating tape.

(a) Remove the wire harness protector and disconnect the clamp from the floor panel.





(b) Disconnect the 2 wire harness clamps from the floor panel.





(c) Disconnect the 3 claws and push the frame wire out from the floor panel.





(d) Disconnect the connector from the engine room junction block assembly.





(e) Disconnect the 2 clamps shown in the illustration.





(f) Disconnect the clamp shown in the illustration.





(g) Disconnect the clamp shown in the illustration.





(h) Remove the nut and separate the heater water pipe sub-assembly.





(i) Remove the nut and 2 clamps shown in the illustration.





(j) Remove the nut and clamp shown in the illustration.





(k) Remove the nut shown in the illustration.





(l) Disconnect the 4 clamps and remove the frame wire.





NOTICE:
The clamps are non-reusable parts.