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Home >> Lexus >> 2012 >> CT 200h L4-1.8L (2ZR-FXE) Hybrid >> Repair and Diagnosis >> Transmission and Drivetrain >> Continuously Variable Transmission/Transaxle >> Service and Repair >> Removal and Replacement >> Hybrid Vehicle Transaxle >> Removal

Removal





P410 HYBRID TRANSMISSION / TRANSAXLE: HYBRID VEHICLE TRANSAXLE: REMOVAL

1. PRECAUTION

NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work Service Precautions.

2. REMOVE REAR NO. 2 FLOOR BOARD Removal

3. REMOVE REAR DECK FLOOR BOX Removal

4. REMOVE REAR NO. 3 FLOOR BOARD Removal

5. REMOVE DECK FLOOR BOX RH Removal

6. REMOVE REAR FLOOR BOARD UPPER NO. 3 PLATE Removal

7. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

8. REMOVE SERVICE PLUG GRIP Removal

9. REMOVE HOOD SUB-ASSEMBLY

(a) Disconnect the clamp and washer hose.





(b) Remove the 4 bolts and hood sub-assembly.

10. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

11. REMOVE FRONT WHEEL

12. REMOVE REAR ENGINE UNDER COVER LH

13. REMOVE REAR ENGINE UNDER COVER RH

14. REMOVE FRONT LOWER BUMPER ABSORBER

15. REMOVE NO. 1 ENGINE UNDER COVER

16. DRAIN COOLANT (for Engine) Coolant (For Engine)

17. DRAIN COOLANT (for Inverter) Coolant (For Inverter)

18. DRAIN HYBRID TRANSAXLE FLUID Adjustments

19. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Removal

20. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL Removal

21. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL Removal

22. REMOVE COWL BODY MOUNTING REINFORCEMENT LH Removal

23. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY Removal

24. REMOVE SUSPENSION TOWER DAMPER (w/ Suspension Tower Damper) Removal

25. REMOVE NO. 2 CYLINDER HEAD COVER Removal

26. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal

27. REMOVE INLET AIR CLEANER Removal

28. REMOVE AIR CLEANER CASE Removal

29. REMOVE AIR CLEANER HOSE ASSEMBLY Removal

30. REMOVE INVERTER COVER ASSEMBLY LH (w/ Cover) Removal

31. REMOVE RADIATOR SUPPORT OPENING COVER Removal

32. REMOVE NO. 1 INVERTER BRACKET Removal

33. DISCONNECT ENGINE ROOM MAIN WIRE Removal

34. REMOVE INVERTER COVER Removal

35. CHECK TERMINAL VOLTAGE Removal

36. DISCONNECT FRAME WIRE Removal

37. DISCONNECT GENERATOR CABLE Removal

38. DISCONNECT MOTOR CABLE Removal

39. DISCONNECT NO. 2 ENGINE WIRE Removal

40. INSTALL INVERTER COVER Removal

41. DISCONNECT NO. 2 ENGINE ROOM WIRE Removal

42. DISCONNECT WATER HOSE Removal

43. REMOVE INVERTER WITH CONVERTER ASSEMBLY Removal

44. REMOVE INVERTER RESERVE TANK ASSEMBLY Removal

45. REMOVE INVERTER TRAY BRACKET Removal

46. DISCONNECT NO. 1 RADIATOR HOSE Removal

47. DISCONNECT NO. 4 WATER BY-PASS HOSE Removal

48. REMOVE RADIATOR PIPE Removal

49. DISCONNECT NO. 3 INVERTER COOLING HOSE Removal

50. DISCONNECT NO. 5 INVERTER COOLING HOSE Removal

51. DISCONNECT WIRE HARNESS

(a) Disconnect the 2 clamps.





(b) Pull up the lever and disconnect the connector of the ECM.

(c) Remove the 2 connectors and 2 clamps from the engine room junction block and disconnect the wire harness.





(d) Disconnect the 2 clamps.





(e) Release the green-colored lock and disconnect the connector as shown in the illustration.





CAUTION:
Wear insulated gloves when performing the procedure.

NOTICE:
Insulate the connector by sealing it with tape.

Text in Illustration





(f) Remove the 2 bolts and disconnect the 6 connectors and 12 wire harness clamps.





52. SECURE STEERING WHEEL Removal

53. REMOVE COLUMN HOLE COVER SILENCER SHEET Removal

54. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Removal

55. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Removal

56. REMOVE FRONT NO. 3 ENGINE UNDER COVER Removal

57. REMOVE FRONT CENTER FLOOR BRACE Removal

58. REMOVE FRONT EXHAUST PIPE ASSEMBLY (w/ Exhaust Heat Recirculation System) Removal

59. REMOVE FRONT EXHAUST PIPE ASSEMBLY (w/o Exhaust Heat Recirculation System) Removal

60. REMOVE FRONT AXLE SHAFT NUT LH Removal

61. REMOVE FRONT AXLE SHAFT NUT RH

HINT
Perform the same procedure as for the LH side.

62. SEPARATE FRONT SPEED SENSOR LH Removal

63. SEPARATE FRONT SPEED SENSOR RH

HINT
Perform the same procedure as for the LH side.

64. SEPARATE TIE ROD END SUB-ASSEMBLY LH Removal

65. SEPARATE TIE ROD END SUB-ASSEMBLY RH

HINT
Perform the same procedure as for the LH side.

66. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH Removal

67. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

HINT
Perform the same procedure as for the LH side.

68. SEPARATE FRONT NO. 1 LOWER SUSPENSION ARM SUB-ASSEMBLY LH Removal

69. SEPARATE FRONT NO. 1 LOWER SUSPENSION ARM SUB-ASSEMBLY RH

HINT
Perform the same procedure as for the LH side.

70. SEPARATE FRONT DRIVE SHAFT ASSEMBLY LH Removal

71. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH Removal

72. SEPARATE FRONT DRIVE SHAFT ASSEMBLY RH

HINT
Perform the same procedure as for the LH side.

73. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

HINT
Perform the same procedure as for the LH side.

74. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH Removal

75. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING RH

HINT
Perform the same procedure as for the LH side.

76. INSTALL ENGINE HANGERS

(a) Install the 2 engine hangers with the 2 bolts.





Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)





(b) Attach a sling device to the engine hangers and a chain block.

77. REMOVE STARTER HOLE INSULATOR

(a) Remove the 2 bolts and starter hole insulator.





78. REMOVE FLYWHEEL HOUSING SIDE COVER

(a) Remove the flywheel housing side cover.





79. REMOVE FRONT ENGINE MOUNTING BRACKET LOWER REINFORCEMENT Removal

80. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH Removal

81. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

HINT
Perform the same procedure as for the LH side.

82. REMOVE FRONT SUSPENSION MEMBER REAR BRACE LH Removal

83. REMOVE FRONT SUSPENSION MEMBER REAR BRACE RH

HINT
Perform the same procedure as for the LH side.

84. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Removal

85. REMOVE REAR ENGINE MOUNTING INSULATOR Removal

86. SUPPORT HYBRID VEHICLE TRANSAXLE ASSEMBLY

(a) Support the hybrid vehicle transaxle assembly with a transmission jack.

87. REMOVE FRONT CROSSMEMBER SUB-ASSEMBLY

(a) Remove the bolt and nut.





(b) Remove the 4 bolts and front crossmember sub-assembly.





88. REMOVE FRONT ENGINE MOUNTING INSULATOR Removal

89. REMOVE ENGINE MOUNTING BRACKET LH

(a) Remove the bolt and nut, and separate the engine mounting insulator LH.





NOTICE:
Turn the nut while holding the bolt.

(b) Remove the 3 bolts and engine mounting bracket LH.





90. REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY

(a) Remove the 7 bolts and hybrid vehicle transaxle assembly.





NOTICE:
* To avoid damage to the knock pins, do not pry between the hybrid transaxle and the engine.
* To prevent the splines of the damper from becoming misaligned, do not allow the transaxle to hit the damper during transaxle removal and installation.

91. REMOVE FRONT ENGINE MOUNTING BRACKET

(a) Remove the 3 bolts and front engine mounting bracket.





92. REMOVE REAR ENGINE MOUNTING BRACKET

(a) Remove the 4 bolts and rear engine mounting bracket.





93. REMOVE WIRE HARNESS CLAMP BRACKET

(a) Remove the 2 bolts and 2 wire harness clamp brackets.





94. REMOVE MOTOR CABLE BRACKET

(a) Remove the bolt and motor cable bracket.




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