Installation

WINDOW / GLASS: BACK DOOR GLASS: INSTALLATION

1. INSTALL BACK DOOR GLASS ADHESIVE DAM

(a) Apply Primer G to the installation part of the back door glass adhesive dam.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(b) Install 4 new back door glass adhesive dams onto the back door glass as shown in the illustration.





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NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

2. INSTALL BACK WINDOW LOWER MOULDING

(a) Apply Primer G to the installation part of the back window lower moulding.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(b) Install a new back window lower moulding onto the back door glass as shown in the illustration.





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Standard Dimension:





NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

3. INSTALL BACK WINDOW OUTSIDE MOULDING LH

(a) Apply Primer G to the installation part of the back window outside moulding.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(b) Install a new back window outside moulding onto the back door glass as shown in the illustration.





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Standard Dimension:





NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

4. INSTALL BACK WINDOW OUTSIDE MOULDING RH

HINT
Use the same procedure as for the LH side.

5. INSTALL NO. 1 BACK WINDOW GLASS SPACER

(a) Apply Primer G to the installation part of the No. 1 back window glass spacer.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(b) Install a new No. 1 back window glass spacer onto the back door glass as shown in the illustration.





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NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

6. INSTALL NO. 2 BACK WINDOW GLASS SPACER

(a) Apply Primer G to the installation part of the No. 2 back window glass spacer.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(b) Install a new No. 2 back window glass spacer onto the back door glass as shown in the illustration.





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NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

7. INSTALL BACK DOOR GLASS SUB-ASSEMBLY

(a) Using a brush, coat the installation surface on the vehicle body with Primer M.





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NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Using a brush or a sponge, coat the application area of the adhesive with Primer G.





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Standard Dimension:





NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

HINT
* Apply Primer G onto the ceramic notches.
* If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(c) Apply adhesive to the back door glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration.





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Standard Dimension:





HINT
After cutting off the tip, use all the adhesive within the time described in the table below.

Usage Time Frame:





(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the back door glass as shown in the illustration.





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Standard Dimension:





(d) Install the back door glass.

(1) Position the back door glass so that the matchmarks are aligned, and press it in gently along the rim (when glass without a clip is used).





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(2) Lightly press the back door glass to ensure that the back door glass is securely fit to the vehicle body (when glass without a clip is used).

HINT
Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

(3) Using suction cups, engage the 2 clips to install the back door glass (when glass with all clips is used).





NOTICE:
* Check that the clips are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and back door glass.

(4) Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

HINT
Press the back door glass with a force of 98 N (10 kgf, 22 lbf) or more.

(5) Using a scraper, remove any excess or protruding adhesive.





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HINT
Apply adhesive onto the back door glass rim.

(6) Hold the back door glass using protective tape until applied adhesive becomes hard.

NOTICE:
Do not drive the vehicle within the time described in the table below.

Minimum Time:





(e) Engage the 2 clamps.

(f) Connect each connector.

8. INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)

Installation

9. INSTALL REAR SPOILER SUB-ASSEMBLY

10. INSTALL BACK DOOR TRIM BOARD ASSEMBLY Reassembly

11. INSTALL BACK DOOR SIDE GARNISH LH Reassembly

12. INSTALL BACK DOOR SIDE GARNISH RH Reassembly

13. INSTALL UPPER BACK DOOR TRIM PANEL ASSEMBLY Reassembly

14. INSPECT FOR LEAK AND REPAIR

(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

(b) If water leaks into the cabin, allow the water to dry and add adhesive.

(c) Remove the protective tape.