Installation
WINDSHIELD / WINDOWGLASS: WINDSHIELD GLASS: INSTALLATION
1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER
(a) Using a brush or sponge, coat the application area of the No. 2 stoppers with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install 2 new No. 2 stoppers onto the windshield glass, as shown in the illustration.
HINT
Only 2-piece type No. 2 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.
Standard dimension:
2. INSTALL WINDSHIELD GLASS RETAINER
(a) Using a brush or sponge, coat the application area of the retainers with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install 2 new retainers onto the windshield glass, as shown in the illustration.
3. INSTALL NO. 1 WINDSHIELD GLASS STOPPER
(a) Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration.
HINT
Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.
4. INSTALL WINDSHIELD MOULDING OUTSIDE (for Standard)
(a) Using a brush or sponge, coat the application area of moulding with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install a new moulding onto the windshield glass, as shown in the illustration.
Standard dimension:
5. INSTALL WINDSHIELD MOULDING OUTSIDE UPPER (for Glass Roof)
(a) Using a brush or sponge, coat the application area of moulding with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install a new moulding onto the windshield glass, as shown in the illustration.
Standard dimension:
6. INSTALL WINDSHIELD MOULDING OUTSIDE LH (for Glass Roof)
(a) Using a brush or sponge, coat the application area of moulding with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install a new moulding onto the windshield glass, as shown in the illustration.
Standard dimension:
7. INSTALL WINDSHIELD MOULDING OUTSIDE RH (for Glass Roof)
HINT
Use the same procedures for the RH side and LH side.
8. INSTALL WINDOW GLASS ADHESIVE DAM
(a) Using a brush or sponge, coat the application area of adhesive dam with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install a new adhesive dam onto the windshield glass, as shown in the illustration.
9. INSTALL WINDSHIELD GLASS ASSEMBLY
(a) Position the windshield glass assembly.
(1) Using a suction cup, place the windshield glass assembly in the correct position.
(2) Check that the whole contact surface of the windshield glass rim is perfectly even.
(3) Align the matchmarks on the windshield glass and vehicle body.
NOTICE:
Check that the windshield glass stoppers are attached to the vehicle body correctly.
(4) Remove the windshield glass assembly.
(b) Using a brush, coat the installation surface on the vehicle body with Primer M.
NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer M for later use.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
Standard dimension:
(c) Using a brush or sponge, coat the application area of adhesive with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
Standard dimension:
(d) Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).
(1) Cut off the tip of the cartridge nozzle, as shown in the illustration.
HINT
After cutting off the tip, use all adhesive within the time described in the table below.
Usage time frame:
(2) Load the sealer gun with cartridge.
(3) Apply adhesive to the windshield glass, as shown in the illustration.
Standard dimension:
(e) Install the windshield glass assembly.
(1) Using a suction cup, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
NOTICE:
* Check that the windshield glass stoppers are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and windshield glass.
(2) Lightly press the front surface of the windshield glass to ensure a close fit.
HINT
Press the glass with force of 98 N (10 kgf, 22 lb) or more.
(3) If necessary, use a scraper to correct the level or position of adhesive that has been applied.
HINT
Apply adhesive onto the windshield glass rim.
(4) Hold the windshield glass using protective tape until applied adhesive becomes hard.
NOTICE:
Do not drive the vehicle for the time described in the table below.
Minimum time:
10. CHECK FOR LEAKS AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
11. INSTALL ROOF HEADLINING ASSEMBLY (for Standard)
Return the front section of the roof headlining assembly to the original position Installation.
12. INSTALL ROOF HEADLINING ASSEMBLY (for Glass Roof)
Return the front section of the roof headlining assembly to the original position Installation.
13. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation
14. INSTALL VISOR HOLDER Installation
15. INSTALL VISOR ASSEMBLY LH Installation
16. INSTALL VISOR ASSEMBLY RH Installation
17. INSTALL VISOR BRACKET COVER Installation
18. INSTALL ROOF CONSOLE BOX ASSEMBLY Installation
19. INSTALL FRONT PILLAR GARNISH LH Installation
20. INSTALL SIDE INSTRUMENT PANEL LH Installation
21. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation
22. INSTALL FRONT DOOR SCUFF PLATE LH Installation
23. INSTALL FRONT PILLAR GARNISH RH Installation
24. INSTALL SIDE INSTRUMENT PANEL RH Installation
25. INSTALL FRONT DOOR OPENING TRIM COVER RH Installation
26. INSTALL FRONT DOOR SCUFF PLATE RH Installation
27. INSTALL RAIN SENSOR TAPE
HINT
This step should be performed only when the rain sensor tape needs to be replaced Installation.
28. INSTALL RAIN SENSOR Installation
29. INSTALL RAIN SENSOR COVER Installation
30. INSTALL INNER REAR VIEW MIRROR ASSEMBLY Installation
31. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER Installation
32. TEMPORARILY TIGHTEN NO. 1 SLIDING ROOF GLASS SUB-ASSEMBLY (for Glass Roof) Installation
33. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
34. ADJUST NO. 1 SLIDING ROOF GLASS SUB-ASSEMBLY (for Glass Roof) Installation
35. INSTALL SLIDING ROOF SIDE GARNISH LH (for Glass Roof) Installation
36. INSTALL SLIDING ROOF SIDE GARNISH RH (for Glass Roof) Installation
37. CHECK FOR WATER LEAKS (for Glass Roof) Installation
38. INSTALL FRONT FENDER TO COWL SIDE SEAL RH
HINT
In cases where double-sided tape cannot be reused Installation.
39. INSTALL FRONT FENDER TO COWL SIDE SEAL LH
HINT
In cases where double-sided tape cannot be reused Installation.
40. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
NOTICE:
When installing the cowl top ventilator louver sub-assembly, hold the front fender to cowl side seals by hand to prevent them from coming off the windshield. The front fender to cowl side seals are attached to the windshield with double-sided tape. Once the front fender to cowl side seals come off, the adhesion of the tape is reduced. The double-sided tape is not available as a supply part. If the tape loses its adhesion, it is necessary to apply new high-heat resistant double-sided tape and install the front fender to cowl side seals to the windshield Installation.
41. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
42. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
43. INSTALL ENGINE ROOM SIDE COVER RH Installation
44. INSTALL ENGINE ROOM SIDE COVER LH Installation
45. INSTALL HOOD HINGE COVER (for RH Side) Installation
46. INSTALL HOOD HINGE COVER (for LH Side) Installation
47. INSTALL COOL AIR INTAKE DUCT SEAL Installation
48. PERFORM INITIALIZATION
NOTICE:
Some systems need initialization after reconnecting the cable to the negative battery terminal Repair Instruction - Initialization.
49. CHECK SLIDING ROOF SYSTEM (for Glass Roof)
On-Vehicle Inspection
50. INSPECT SRS WARNING LIGHT
Diagnosis System