P0328
2AZ-FXE ENGINE CONTROL: SFI SYSTEM: P0327, P0328: Knock Sensor 1 Circuit Low Input (Bank 1 or Single Sensor)
DESCRIPTION
A flat type knock control sensor is used. Flat type knock control sensors (non-resonant type) have a structure that can detect vibrations over a wide band of frequencies: between approximately 5 kHz and 15 kHz.
Knock control sensors are fitted onto the engine block to detect engine knocking.
The knock control sensor contains a piezoelectric element which generates a voltage when it becomes deformed.
The voltage is generated when the engine block vibrates due to knocking. Occurrence of engine knocking can be suppressed by delaying the ignition timing.
HINT
When either DTC P0327 or P0328 is set, the hybrid vehicle control ECU enters fail-safe mode. During fail-safe mode, the ignition timing is delayed to its maximum retardation. Fail-safe mode continues until the power switch is turned off.
Reference: Inspection using an oscilloscope
The correct waveform is as shown.
MONITOR DESCRIPTION
If the output voltage transmitted by the knock control sensor remains low or high for more than 1 second, the hybrid vehicle control ECU interprets this as a malfunction in the sensor circuit, and sets a DTC.
The monitor for DTCs P0327 and P0328 begins to run when 5 seconds have elapsed since the engine was started.
MONITOR STRATEGY
TYPICAL ENABLING CONDITIONS
TYPICAL MALFUNCTION THRESHOLDS
P0327: Knock Control Sensor Range Check (Low Voltage)
P0328: Knock Control Sensor Range Check (High Voltage)
CONFIRMATION DRIVING PATTERN
1. Connect the Techstream to the DLC3.
2. Turn the power switch on (IG) and turn the Techstream on.
3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure) Reading and Clearing Diagnostic Trouble Codes.
4. Turn the power switch off and wait for 30 seconds.
5. Turn the power switch on (IG) and turn the Techstream on.
6. Put the engine in inspection mode (maintenance mode) Component Tests and General Diagnostics.
7. Start the engine and wait 5 minutes.
8. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.
9. Read the pending DTCs.
HINT
- If a pending DTC is output, the system is malfunctioning.
- If a pending DTC is not output, perform the following procedure.
10. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.
11. Input the DTC: P0327 or P0328.
12. Check the DTC judgment result.
HINT
- If the judgment result shows ABNORMAL, the system has a malfunction.
- If the judgment result shows NORMAL, the system is normal.
- If the judgment result shows INCOMPLETE or N/A, idle the engine for 5 minutes and check the DTC judgment result again.
13. If no pending DTC is output, perform a universal trip and check for permanent DTCs Reading and Clearing Diagnostic Trouble Codes.
HINT
- If a permanent DTC is output, the system is malfunctioning.
- If no permanent DTC is output, the system is normal.
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT
Read freeze frame data using the Techstream. The hybrid vehicle control ECU records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can be helpful in determining whether the vehicle was running or stopped, whether the engine was warmed up or not, whether the air fuel ratio was lean or rich, as well as other data recorded at the time of a malfunction.
PROCEDURE
1. READ VALUE USING TECHSTREAM (KNOCK FEEDBACK VALUE)
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG) and turn the Techstream on.
(c) Put the engine in inspection mode (maintenance mode) Component Tests and General Diagnostics.
(d) Start the engine.
(e) Warm up the engine.
(f) Enter the following menus: Powertrain / Engine and ECT / Knock Feedback Value.
(g) Read the value while driving the vehicle.
OK:
The value changes.
HINT
The knock feedback value change can be confirmed by running the engine with a high load, for example, by activating the air conditioning system and racing the engine.
NG -- INSPECT HYBRID VEHICLE CONTROL ECU (KNOCK CONTROL SENSOR VOLTAGE)
OK -- CHECK FOR INTERMITTENT PROBLEMS Check for Intermittent Problems
2. INSPECT HYBRID VEHICLE CONTROL ECU (KNOCK CONTROL SENSOR VOLTAGE)
(a) Disconnect the knock control sensor connector.
(b) Turn the power switch on (IG).
(c) Measure the voltage according to the value(s) in the table below.
Standard Voltage:
Text in Illustration
(d) Reconnect the knock control sensor connector.
NG -- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - KNOCK CONTROL SENSOR)
OK -- Continue to next step.
3. INSPECT KNOCK CONTROL SENSOR
(a) Inspect the knock control sensor Testing and Inspection.
NG -- REPLACE KNOCK CONTROL SENSOR Removal
OK -- REPLACE HYBRID VEHICLE CONTROL ECU Removal
4. CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONTROL ECU - KNOCK CONTROL SENSOR)
(a) Disconnect the knock control sensor connector.
(b) Disconnect the hybrid vehicle control ECU connector.
(c) Measure the resistance according to the value(s) in the table below.
Standard Resistance (Check for Open):
Standard Resistance (Check for Short):
(d) Reconnect the knock control sensor connector.
(e) Reconnect the hybrid vehicle control ECU connector.
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- REPLACE HYBRID VEHICLE CONTROL ECU Removal