Part 3
2AZ-FXE ENGINE MECHANICAL: ENGINE UNIT: REASSEMBLY - Continued
37. INSPECT VALVE CLEARANCE Adjustments
38. ADJUST VALVE CLEARANCE Adjustments
39. INSTALL CAMSHAFT POSITION SENSOR
(a) Apply a light coat of engine oil to the O-ring of the camshaft position sensor.
Text in Illustration
(b) Install the camshaft position sensor with the bolt.
Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)
40. INSTALL CYLINDER HEAD COVER GASKET
(a) Install the gasket to the cylinder head cover.
NOTICE:
Remove any oil from the contact surfaces.
41. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
(a) Remove any old packing material from the contact surfaces.
(b) Apply seal packing to the 2 locations shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
NOTICE:
* Remove any oil from the contact surfaces.
* Install the cylinder head cover within 3 minutes of applying seal packing.
* Do not add engine oil for at least 2 hours after installing the cylinder head cover.
(c) Install the cylinder head cover with the 8 bolts and 2 nuts.
Text in Illustration
Bolt A - Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)
Bolt B - Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)
Nut - Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)
42. INSTALL OIL COOLER ASSEMBLY
(a) Clean the oil cooler contact surface on the cooler mounting.
(b) Install a new O-ring to the oil cooler.
Text in Illustration
(c) Apply a light coat of engine oil to the threads and under the head of the union bolt.
(d) Install the oil cooler with the plate washer, oil filter union and nut.
Oil Filter Union - Torque : 79 Nm (806 kgf-cm, 58 ft-lbf)
Nut - Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)
43. INSTALL OIL FILTER SUB-ASSEMBLY
(a) Check and clean the oil filter installation surfaces.
(b) Apply clean engine oil to the gasket of a new oil filter sub-assembly.
(c) Lightly screw the oil filter into place, and tighten it until the gasket contacts the seat.
(d) When using a torque wrench:
(1) Using SST, tighten the oil filter.
SST : 09228-06501
Torque : 18 Nm (183 kgf-cm, 13 ft-lbf)
(e) When not using a torque wrench:
(1) Using SST, tighten it an additional 3/4 turn.
Text in Illustration
SST : 09228-06501
44. INSTALL SPARK PLUG
(a) Install the 4 spark plugs.
Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)
45. INSTALL VENTILATION VALVE SUB-ASSEMBLY
(a) Apply adhesive to the threads of the ventilation valve sub-assembly.
Text in Illustration
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
(b) Install the ventilation valve sub-assembly.
Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)
46. INSTALL OIL FILLER CAP GASKET
(a) Install a new gasket to the oil filler cap.
47. INSTALL OIL FILLER CAP SUB-ASSEMBLY
(a) Install the oil filler cap sub-assembly.