Installation

WINDOW / GLASS: BACK WINDOW GLASS: INSTALLATION

1. INSTALL NO. 2 BACK WINDOW GLASS STOPPER (for 2-piece Type)

(a) Using a brush or sponge, coat the application area of 2 new No. 2 back window glass stoppers with Primer G.

NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.

HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Install the 2 new No. 2 back window glass stoppers onto the back window glass, as shown in the illustration.





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Standard Dimension:





HINT
Only 2-piece type No. 2 back window glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

2. INSTALL NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type)

(a) Install 2 new No. 1 back window glass stoppers to the vehicle body as shown in the illustration.





HINT
Only 2-piece type back window glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if a 1-piece type was originally installed.

3. INSTALL NO. 1 BACK WINDOW MOULDING

(a) Using a brush or sponge, coat the application area of a new No. 1 back window moulding with Primer G.

NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Throw away any leftover primer.

HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Install the new No. 1 back window moulding onto the back window glass as shown in the illustration.





Text in Illustration





NOTICE:
Align the joint of the new moulding with the ceramic notch.

4. INSTALL BACK WINDOW GLASS ADHESIVE DAM

(a) Using a brush or sponge, coat the application area of a new back window glass adhesive dam with Primer G.

NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Do not apply too much primer.

(b) Install the new back window adhesive dam, applying double-sided tape all the way around the glass except where the dam is installed, as shown in the illustration.





Text in Illustration





Standard Dimension:





NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.

HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

5. INSTALL BACK WINDOW GLASS

(a) Position the back window glass.





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Standard Dimension:





(1) Using suction cups, place the back window glass in the correct position.

(2) Check that the whole contact surface of the back window glass rim is perfectly even.

(3) Align the matchmarks on the back window glass and vehicle body.

NOTICE:
Check that the back window glass stoppers are attached to the vehicle body correctly.

(4) Remove the back window glass.

(b) Using a brush, coat the installation surface on the vehicle body with Primer M.





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NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer M for later use.

HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(c) Using a brush or sponge, coat the adhesive application area with Primer G.





Text in Illustration





Standard Dimension:





NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.

HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(d) Apply adhesive to the glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration.





Standard Dimension:





HINT
After cutting off the tip, use all adhesive within the time described in the table below.

Usage Time Frame:





(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the back window glass as shown in the illustration.





Text in Illustration





Standard Dimension:





(e) Install the back window glass assembly.

(1) Using suction cups, position the back window glass so that the matchmarks are aligned, and press it in gently along the rim.





Text in Illustration





NOTICE:
* Check that the back window glass stoppers are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and back window glass.

(2) Lightly press the front surface of the back window glass to ensure a close fit.

HINT
Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

(3) Hold the back window glass using protective tape until the applied adhesive becomes hard.

NOTICE:
Do not drive the vehicle for the time described in the table below.

Minimum Time:





(f) Connect each connector.

6. INSPECT FOR LEAKS AND REPAIR

(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

(b) If water leaks into the cabin, allow the water to dry and add adhesive.

(c) Remove the protective tape.

7. INSTALL ROOF HEADLINING ASSEMBLY

HINT
Refer to the procedure from Install Roof Headlining Assembly Installation.