Installation

A760H AUTOMATIC TRANSMISSION: AUTOMATIC TRANSMISSION ASSEMBLY: INSTALLATION

1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY

(a) Using a vernier caliper and a straightedge, measure dimension A between the transmission fitting surface of the engine *1 and the converter fitting surface of the drive plate *2. (#)

(b) Aligning the matchmarks on the transmission case and torque converter, engage the splines of the input shaft and turbine runner.

HINT
Turn the torque converter approximately 180°.

(d) Turn the torque converter and align the matchmarks on the torque converter and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter.

NOTICE:
Do not push on the torque converter when aligning the matchmarks.

(e) Using a vernier caliper and a straightedge, measure dimension B shown in the illustration and check that B is greater than A (measured in step (#)).

Standard:

A + 1 mm (0.04 in.) or more

2. INSTALL TRANSMISSION OIL COOLER

(a) Coat 2 new O-rings with ATF, and install them to the transmission oil cooler.

(b) Coat 2 new O-rings with ATF, and install them to the spacer.

(c) Install the transmission oil cooler and spacer to the automatic transmission assembly with the 3 bolts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

3. INSTALL TRANSMISSION CONTROL SHAFT LEVER LH

(a) Install the transmission control shaft lever LH to the automatic transmission assembly with the nut.

Torque : 16 Nm (163 kgf-cm, 12 ft-lbf)

4. INSTALL TRANSFER DYNAMIC DAMPER

(a) Install the transfer dynamic damper to the automatic transmission assembly with the 2 bolts.

Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)

5. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR

(a) Install the rear No. 1 engine mounting insulator to the automatic transmission assembly with the 3 bolts.

Torque : 60 Nm (612 kgf-cm, 44 ft-lbf)

(b) Install the rear engine mounting member to the rear No. 1 engine mounting insulator with the 3 nuts.

Torque : 38 Nm (380 kgf-cm, 28 ft-lbf)

6. INSTALL AUTOMATIC TRANSMISSION WITH TRANSFER ASSEMBLY

(a) Confirm that 2 knock pins are on the transmission fitting surface of the engine block before transmission installation.

Text in Illustration

(b) Apply clutch spline grease to the round of the crankshaft contact surface (A) with the torque converter centerpiece.

Clutch spline grease:

Toyota Genuine Clutch Spline Grease or equivalent

Maximum spread:

About 1 g (0.0353 oz.)

(c) Install the automatic transmission assembly to the engine with the 9 bolts.

Bolts A and B - Torque : 71 Nm (724 kgf-cm, 52 ft-lbf)

Bolt C - Torque : 37 Nm (377 kgf-cm, 27 ft-lbf)

NOTICE:
Do not use excess force to pry on the transmission assembly.

HINT
Make sure that the mark is positioned as shown in the illustration.

7. INSTALL WATER BY-PASS HOSE

(a) Tilt down the automatic transmission assembly.

(b) Install the 2 water by-pass hoses to the transmission oil cooler.

(c) Install the water by-pass hose clamp with the bolt.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

8. INSTALL WIRE HARNESS

(a) Install the wire harness clamps to the automatic transmission assembly with the 4 bolts.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

9. CONNECT CONNECTOR

(a) Connect the park/neutral position switch connector, transmission wire connector and 2 transmission revolution sensor connectors.

HINT
Push up the lever until the claw of the transmission wire connector makes a connection sound.

10. INSTALL REAR ENGINE MOUNTING MEMBER

(a) Install the rear engine mounting member to the body with the 4 bolts.

Torque : 26 Nm (265 kgf-cm, 19 ft-lbf)

11. INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY

(a) Turn the control shaft lever of the park/neutral position switch counterclockwise until it stops, and turn it clockwise 2 notches to set it to N.

(b) Move the shift lever to N and tighten the nut while lightly pushing the lever toward R.

Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)

NOTICE:
Do not push the shift lever too hard.

(c) Install the bolt and earth wire to the automatic transmission assembly.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

12. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT

(a) Install the 6 torque converter clutch setting bolts while holding the crankshaft pulley bolt with a wrench.

Torque : 41 Nm (418 kgf-cm, 30 ft-lbf)

HINT
Install the black colored bolt first, and then the 5 silver colored bolts.

13. INSTALL FLYWHEEL HOUSING SIDE COVER

(a) Install the flywheel housing side cover to the engine assembly.

NOTICE:
Make sure that the flywheel housing side cover is securely installed.

14. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (for 4GR-FSE) Installation

15. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (for 2GR-FSE) Installation

16. INSPECT AND ADJUST BOTH NO. 2 AND NO. 3 JOINT ANGLE (for 4GR-FSE) Installation

17. INSPECT AND ADJUST BOTH NO. 2 AND NO. 3 JOINT ANGLE (for 2GR-FSE) Installation

18. INSTALL OUTSIDE AIR GUIDE PLATE RH (for 4GR-FSE) Installation

19. INSTALL OUTSIDE AIR GUIDE PLATE RH (for 2GR-FSE) Installation

20. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR (for 4GR-FSE) Installation

21. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR (for 2GR-FSE) Installation

22. INSTALL STARTER ASSEMBLY

for 4GR-FSE: Installation

for 2GR-FSE: Installation

23. INSPECT SHIFT LEVER POSITION Initial Inspection and Diagnostic Overview

24. ADJUST SHIFT LEVER POSITION Adjustments

25. ADD COOLANT

for 4GR-FSE: Testing and Inspection

for 2GR-FSE: Testing and Inspection

26. ADD AUTOMATIC TRANSMISSION FLUID

Procedures

27. INSPECT FOR COOLANT LEAK (for 4GR-FSE) Testing and Inspection

28. INSPECT FOR COOLANT LEAK (for 2GR-FSE) Testing and Inspection

29. INSTALL ENGINE UNDER COVER

30. RESET MEMORY

HINT
Perform the RESET MEMORY (AT initialization) when replacing the automatic transmission assembly.

for 4GR-FSE: Programming and Relearning

for 2GR-FSE: Programming and Relearning