Installation

A960E AUTOMATIC TRANSMISSION: AUTOMATIC TRANSMISSION ASSEMBLY: INSTALLATION

1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY

(a) Using a vernier caliper and a straightedge, measure dimension A between the transmission fitting surface of the engine *1 and the converter fitting surface of the drive plate *2. (#)

(b) Aligning the matchmarks on the transmission case and torque converter, engage the splines of the input shaft and turbine runner.

NOTICE:
Do not damage the oil seal.

HINT
Turn the torque converter clutch approximately 180°.

(d) Turn the torque converter clutch and align the matchmarks on the torque converter clutch and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch.

NOTICE:
Do not push on the torque converter when aligning the matchmarks.

(e) Using a vernier caliper and a straightedge, measure dimension B shown in the illustration and check that B is greater than A (measured in step (#)).

Standard:

A + 1 mm (0.04 in.) or more

2. INSTALL TRANSMISSION OIL COOLER

(a) Coat 2 new O-rings with ATF and install them to the transmission oil cooler.

(b) Install the transmission oil cooler to the automatic transmission assembly with the 3 bolts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

3. INSTALL TRANSMISSION CONTROL SHAFT LEVER RH

(a) Install the transmission control shaft lever RH to the neutral start switch assembly with the nut.

Torque : 16 Nm (163 kgf-cm, 12 ft-lbf)

4. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR

(a) Install the rear No. 1 engine mounting insulator to the automatic transmission assembly with the 4 bolts.

Torque : 12 Nm (120 kgf-cm, 9 ft-lbf)

5. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

(a) Confirm that 2 knock pins are on the transmission fitting surface of the engine block before transmission installation.

(b) Apply clutch spline grease to the round of the crankshaft contact surface with the torque converter centerpiece.

Clutch spline grease:

Toyota Genuine Clutch Spline Grease or equivalent

Maximum spread:

About 1 g (0.0353 oz.)

(c) Install the automatic transmission assembly to the engine with the 9 bolts.

Bolts A and B - Torque : 71 Nm (724 kgf-cm, 52 ft-lbf)

Bolt C - Torque : 37 Nm (377 kgf-cm, 27 ft-lbf)

NOTICE:
Do not use excess force to pry on the transmission assembly.

HINT
Make sure that the mark is positioned as shown in the illustration.

6. INSTALL WATER BY-PASS HOSE

(a) Tilt down the automatic transmission assembly.

(b) Install the 2 water by-pass hoses to the transmission assembly.

(c) Install the water by-pass hose clamp with the bolt.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

7. INSTALL WIRE HARNESS

(a) Install the wire harness clamps to the automatic transmission assembly with the 2 bolts.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

8. INSTALL CONNECTOR

(a) Connect the park/neutral position switch connector, transmission wire connector, and 2 transmission revolution sensor connectors.

HINT
Push up the lever until the claw of the transmission wire connector makes a connection sound.

9. INSTALL ENGINE REAR MOUNTING MEMBER

(a) Tilt up the automatic transmission assembly.

(b) Install the engine rear mounting member to the automatic transmission assembly with the 4 nuts.

Torque : 13 Nm (133 kgf-cm, 10 ft-lbf)

(c) Install the engine rear mounting member to the body with the 4 bolts.

Torque : 26 Nm (260 kgf-cm, 19 ft-lbf)

10. INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY

(a) Temporarily tighten the floor shift gear shifting rod sub-assembly with the nut.

11. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY

(a) Install the No. 1 exhaust pipe support bracket sub-assembly to the automatic transmission assembly with the 2 bolts.

Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

12. INSTALL DRIVE PLATE & TORQUE CONVERTER CLUTCH SETTING BOLT

(a) Install the 6 torque converter clutch setting bolts while holding the crankshaft pulley bolt with a wrench.

Torque : 41 Nm (418 kgf-cm, 30 ft-lbf)

NOTICE:
Install the black colored bolt first, and then the silver colored 5 bolts.

13. INSTALL STARTER ASSEMBLY Installation

14. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH Installation

15. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY Installation

16. INSTALL OUTSIDE AIR GUIDE PLATE RH Installation

17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

18. ADJUST SHIFT LEVER POSITION Adjustments

19. INSPECT SHIFT LEVER POSITION Initial Inspection and Diagnostic Overview

20. INSTALL FRONT FLOOR NO. 1 HEAT INSULATOR Installation

21. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation

22. INSTALL OXYGEN SENSOR Installation

23. INSTALL FRONT CENTER FLOOR BRACE Installation

24. INSTALL NO. 1 REAR FLOOR PANEL BRACE Installation

25. INSTALL NO. 2 FLOOR UNDER COVER Installation

26. INSTALL NO. 1 FLOOR UNDER COVER Installation

27. ADD COOLANT

Testing and Inspection

28. ADD AUTOMATIC TRANSMISSION FLUID

Procedures

29. ADJUST COOLANT

Testing and Inspection

30. CHECK FOR ENGINE COOLANT LEAKS Testing and Inspection

31. CHECK FOR EXHAUST GAS LEAKS Installation

32. INSTALL NO. 2 ENGINE UNDER COVER

33. INSTALL ENGINE UNDER COVER

34. INSTALL ENGINE ROOM SIDE COVER LH Installation

35. INSTALL COOL AIR INTAKE DUCT SEAL Installation

36. RESET MEMORY

Programming and Relearning