Installation
HEATING / AIR CONDITIONING: CONDENSER: INSTALLATION
1. INSTALL COOLER CONDENSER ASSEMBLY
(a) Install the cooler condenser assembly with the 4 bolts.
Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)
HINT
If the condenser is replaced with a new one, add compressor oil to the new condenser.
Capacity:
40 cc (1.4 fl. oz.)
Compressor oil:
ND-8 or equivalent
2. INSTALL DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the discharge hose sub-assembly.
NOTICE:
Keep the O-rings and O-ring fitting surfaces clean from dirt or any foreign objects.
(d) Install the discharge hose sub-assembly on the cooler condenser assembly with the 2 bolts.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
3. INSTALL LIQUID TUBE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the liquid tube sub-assembly.
NOTICE:
Keep the O-rings and O-ring fitting surfaces clean from dirt or any foreign objects.
(d) Install the liquid tube sub-assembly on the cooler condenser assembly with the 2 bolts.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
4. INSTALL UPPER RADIATOR SUPPORT
for 2GR-FSE: Installation
for 4GR-FSE: Installation
5. INSTALL HOOD LOCK ASSEMBLY Installation
6. INSTALL HOOD LOCK NUT CAP Installation
7. INSTALL HOOD LOCK CONTROL CABLE COVER Installation
8. INSPECT HOOD SUB-ASSEMBLY Testing and Inspection
9. ADJUST HOOD SUB-ASSEMBLY Adjustments
10. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation
11. INSTALL INLET NO. 1 AIR CLEANER
for 2GR-FSE: Installation
for 4GR-FSE: Installation
12. INSTALL RADIATOR SUPPORT OPENING COVER
for 2GR-FSE: Installation
for 4GR-FSE: Installation
13. INSTALL FRONT BUMPER ASSEMBLY Installation
14. INSTALL RADIATOR GRILLE PROTECTOR Installation
15. ADD WASHER FLUID Installation
16. CHARGE WITH REFRIGERANT Service and Repair
17. WARM UP ENGINE Service and Repair
18. INSPECT FOR REFRIGERANT LEAK Service and Repair
19. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Adjustments
20. ADJUST FOG LIGHT AIMING
Adjustments
21. INSTALL ENGINE UNDER COVER
22. INSTALL V-BANK COVER SUB-ASSEMBLY
for 2GR-FSE: Installation
for 4GR-FSE: Installation
23. INSTALL ENGINE ROOM SIDE COVER LH Installation
24. INSTALL ENGINE ROOM SIDE COVER RH Installation
25. INSTALL COOL AIR INTAKE DUCT SEAL Installation