Disassembly

4GR-FSE FUEL: FUEL PUMP: DISASSEMBLY

1. REMOVE FUEL SENDER GAUGE Removal

2. REMOVE NO. 1 FUEL SUB-TANK

(a) Using needle nozzle pliers, remove the E-ring.

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(b) Using a screwdriver with the tip taped, disengage the claw and remove the jet pump nozzle.

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(d) Using a clip remover with the tip taped, remove the jet pump from the No. 1 fuel sub-tank.

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NOTICE:
The O-ring is installed firmly between the jet pump and No. 1 fuel sub-tank. Therefore, the jet pump and No. 1 fuel sub-tank should be removed carefully using a clip remover.

3. REMOVE FUEL PUMP

(a) Disconnect the 2 connectors and terminal, and remove the fuel pump wire.

(b) Using a screwdriver with the tip taped, detach the 2 claws from the claw holes and remove the fuel pump.

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NOTICE:
If the fuel pump seal still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration. Be careful not to damage the sealing surface.

4. REMOVE FLANGE ASSEMBLY

(a) Using a screwdriver with the tip taped, disengage the 2 claws and remove the flange assembly.

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5. REMOVE FUEL RELIEF VALVE ASSEMBLY

(a) Using a screwdriver with the tip taped, disengage the claw and remove the fuel relief valve assembly.

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6. REMOVE JET PUMP

(a) Using a screwdriver with the tip taped, disengage the 2 claws and remove the jet pump.

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(b) Remove the 2 O-rings from the jet pump.