Removal

4GR-FSE FUEL: FUEL PUMP: REMOVAL

1. PRECAUTION (w/ Navigation System for HDD)

NOTICE:
After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, make sure to wait at least 60 seconds before disconnecting the cable from the negative (-) battery terminal.

2. DISCHARGE FUEL SYSTEM PRESSURE

HINT
Service Precautions.

3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

4. REMOVE REAR SEAT CUSHION ASSEMBLY LH Removal

5. REMOVE NO. 2 REAR FLOOR SERVICE HOLE COVER

(a) Remove the No. 2 rear floor service hole cover.





6. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

(a) Disconnect the connector from the fuel suction tube assembly with pump and gauge.





(b) Disconnect the fuel pump tube.

NOTICE:
Before beginning this procedure, check for foreign matter on the joint clips. Clean if necessary.

(1) Remove the 2 tube joint clips, fuel tank main tube and fuel tank return vent tube.





Text in Illustration





NOTICE:
* Keep the O-rings free of foreign matter, as it becomes contaminated easily.
* Do not use any tools in this procedure.
* Do not forcefully bend or twist the tube.
* Put the tube in a plastic bag to prevent damage and contamination.
* If the fuel suction plate and tube are stuck together, pinch the tube and turn it carefully to disconnect it.
* Be careful not to damage any clips. If a clip is damaged, replace it.

(c) Remove the 8 bolts and the fuel tank vent tube set plate.





HINT
While holding the fuel suction tube by hand, remove the fuel tank vent tube set plate.

(d) Disconnect the fuel tube.





(e) Remove the fuel suction tube from the fuel tank.

NOTICE:
* Make sure that the fuel sender gauge arm does not bend.
* Do not damage the fuel tube.

(f) Remove the fuel suction tube set gasket from the fuel suction tube.