Installation

A960E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION ASSEMBLY: INSTALLATION

1. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY

(a) Using a vernier caliper and a straightedge, measure dimension A between the transmission contact surface of the engine *1 and the converter contact surface of the drive plate *2. (#)

NOTICE:
Make sure to deduct the thickness of the straightedge.

(b) Aligning the matchmarks on the transmission case and torque converter clutch, engage the splines of the input shaft and turbine runner.

Text in Illustration

NOTICE:
Do not damage the oil seal.

HINT
Turn the torque converter clutch approximately 180°.

(d) Turn the torque converter clutch and align the matchmarks on the torque converter clutch and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch.

Text in Illustration

NOTICE:
Do not push on the torque converter when aligning the matchmarks.

(e) Using a vernier caliper and a straightedge, measure dimension B shown in the illustration and check that B is greater than A (measured in step (#)).

Standard:

A + 1 mm (0.0393 in.) or more

2. INSTALL TRANSMISSION CONTROL SHAFT LEVER RH

(a) Install the transmission control shaft lever RH to the park/neutral start switch assembly with the nut and washer.

Text in Illustration

Torque : 16 Nm (163 kgf-cm, 12 ft-lbf)

3. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR

(a) Install the rear No. 1 engine mounting insulator to the automatic transmission assembly with the 4 bolts.

Torque : 12 Nm (120 kgf-cm, 9 ft-lbf)

4. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

(a) Confirm that the 2 knock pins are on the transmission contact surface of the engine block before transmission installation.

(b) Apply clutch spline grease to the circumference of the crankshaft contact surface with the torque converter centerpiece.

Clutch spline grease:

Toyota Genuine Clutch Spline Grease or equivalent

Maximum spread:

About 1 g (0.0353 oz.)

Text in Illustration

Text in Illustration

Bolts A and B - Torque : 71 Nm (724 kgf-cm, 52 ft-lbf)

Bolt C - Torque : 37 Nm (377 kgf-cm, 27 ft-lbf)

NOTICE:
Do not use excess force to pry on the transmission assembly.

HINT
Make sure that the mark is positioned as shown in the illustration.

5. INSTALL WATER BY-PASS HOSE

(a) Tilt down the automatic transmission assembly.

(b) Install the 2 water by-pass hoses to the transmission assembly.

Text in Illustration

(c) Install the water by-pass hose clamp with the bolt.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

6. INSTALL WIRE HARNESS

(a) Install the wire harness clamps to the automatic transmission assembly with the bolt.

Text in Illustration

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(b) Connect the park/neutral position switch connector, transmission wire connector, and 2 transmission revolution sensor connectors.

Text in Illustration

HINT
Push up the lever until the claw of the transmission wire connector makes a connection sound.

7. INSTALL REAR ENGINE MOUNTING MEMBER

(a) Tilt up the automatic transmission assembly.

(b) Install the wire harness to the automatic transmission assembly with the bolt.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(c) Install the rear engine mounting member to the automatic transmission assembly with the 4 nuts.

Torque : 13 Nm (133 kgf-cm, 10 ft-lbf)

(d) Install the rear engine mounting member to the body with the 4 bolts.

Torque : 26 Nm (260 kgf-cm, 19 ft-lbf)

8. INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY Installation

9. INSTALL DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT

(a) Turn the crankshaft to gain access to each bolt and install the 6 torque converter clutch setting bolts while holding the crankshaft pulley bolt with a wrench.

Text in Illustration

Torque : 41 Nm (418 kgf-cm, 30 ft-lbf)

NOTICE:
Install the black colored bolt first, and then the silver colored 5 bolts.

10. INSTALL FLYWHEEL HOUSING SIDE COVER

(a) Install the flywheel housing side cover to the engine assembly.

11. INSTALL STARTER ASSEMBLY Installation

12. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH Installation

13. INSTALL NO. 3 ENGINE ROOM RELAY BLOCK Installation

14. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY Installation

15. INSTALL NO. 2 ENGINE UNDER COVER

16. INSTALL NO. 1 BODY MOUNTING BRACKET SUB-ASSEMBLY LH Installation

17. INSTALL NO. 1 BODY MOUNTING BRACKET SUB-ASSEMBLY RH Installation

18. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

Installation

19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

20. ADD ENGINE COOLANT

Service and Repair

21. ADD AUTOMATIC TRANSMISSION FLUID

Service and Repair

22. INSPECT SHIFT LEVER POSITION Initial Inspection and Diagnostic Overview

23. ADJUST SHIFT LEVER POSITION Adjustments

24. INSPECT FOR EXHAUST GAS LEAK

25. INSPECT FOR ENGINE COOLANT LEAK

26. INSTALL INLET NO. 1 AIR CLEANER Installation

27. INSTALL ENGINE ROOM SIDE COVER LH Installation

28. INSTALL COOL AIR INTAKE DUCT SEAL Installation

29. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

30. RESET MEMORY

Programming and Relearning