Part 1

RA62 MANUAL TRANSMISSION / TRANSAXLE: MANUAL TRANSMISSION UNIT: DISASSEMBLY

1. REMOVE BACK-UP LIGHT SWITCH ASSEMBLY

(a) Separate the 3 clamps.





(b) Remove the bolt and bracket.

(c) Using SST, remove the back-up light switch assembly and gasket.





SST : 09817-16011

2. REMOVE FLOOR SHIFT CONTROL SHIFT LEVER RETAINER SUB-ASSEMBLY

(a) Remove the floor shift control shift lever retainer sub-assembly.





3. REMOVE FLOOR SHIFT CONTROL SHIFT LEVER RETAINER

(a) Pull up the locks of the shift lever pins, and remove the 2 shift lever pins.





(b) Remove the floor shift control shift lever retainer.

4. REMOVE SHIFT AND SELECT LEVER BOOT

(a) Remove the shift and select lever boot.

5. REMOVE SHIFT LEVER RETAINER BUSHING

(a) Remove the 4 shift lever retainer bushings.





6. REMOVE CONTROL SHAFT

(a) Using a screwdriver, remove the E-ring and control shaft.





(b) Remove the 2 collars from the floor shift control shaft.

7. REMOVE TRANSMISSION CONTROL CABLE WEIGHT

(a) Remove the control shaft cover from the transmission control cable weight.





(b) Using a hexagon socket wrench (8 mm), remove the shift arm pivot from the extension housing sub-assembly.

(c) Remove the transmission control cable weight, 2 shift arm pivot collars and dust boot plate.

(d) Remove the shift lever boot dust seal from the dust boot plate.

Text in Illustration





8. REMOVE FLOOR SHIFT CONTROL SHAFT

(a) Using a hammer and a screwdriver, cut off the control shaft collar and remove it from the shift and select lever shaft.





(b) Using a pin punch (5 mm (0.197 in.)) and a hammer, remove the shaft pin and floor shift control shaft from the shift and select lever shaft.

(c) Remove the shift lever damper from the floor shift control shaft.

Text in Illustration





9. REMOVE SHIFT AND SELECT LEVER SHAFT SUPPORT

(a) Using a pin punch (5 mm (0.197 in.)) and a hammer, remove the slotted spring pin and shift and select lever shaft support from the shift and select lever shaft.





Text in Illustration





10. REMOVE EXTENSION HOUSING DUST DEFLECTOR

(a) Using a plastic hammer, remove the extension housing dust deflector.

11. REMOVE EXTENSION HOUSING SUB-ASSEMBLY

(a) Remove the 8 bolts.





(b) Using a plastic hammer, carefully tap out the extension housing sub-assembly.





(c) Remove the extension housing sub-assembly.

12. REMOVE REAR EXTENSION HOUSING OIL SEAL

(a) Using SST and a hammer, remove the rear extension housing oil seal.





SST : 09612-70100

09612-07210

13. REMOVE MANUAL TRANSMISSION EXTENSION HOUSING OIL SEAL

(a) Using SST, remove the manual transmission extension housing oil seal.





SST : 09308-00010

14. REMOVE EXTENSION HOUSING OIL RECEIVER PIPE

(a) Using a snap ring expander, remove the snap ring.





(b) Remove the extension housing oil receiver pipe.





15. REMOVE SHIFT DETENT BALL PLUG

(a) Using a hexagon socket wrench (10 mm), remove the shift detent ball plug from the rear transmission case.





(b) Remove the ball and compression spring from the rear transmission case.

16. REMOVE OUTPUT SHAFT ADJUST NUT

(a) Using a belt and wooden block, securely fasten the transmission to the workbench.





(b) Using a chisel and hammer, unstake the output shaft adjust nut.

(c) Engage the 5th gear, and then secure the input shaft using SST.





SST : 09322-35010

09322-03010

09322-03020

09322-03030

90170-12030

90901-05003

94622-51200

HINT
* Install SST securely so that (A) is in-line with the input shaft.
* Make sure that (A) moves back and forth by hand after installing SST.

Text in Illustration





(d) Using handle L-type SST, remove the output shaft adjust nut from the output shaft.





SST : 09326-35020

(e) Remove the belt and wooden block from the transmission.

(f) Remove the No. 2 taper roller bearing and spacer.





17. REMOVE REAR TRANSMISSION CASE

(a) Remove the 10 bolts and bracket.





Text in Illustration





(b) Using a plastic hammer, carefully tap out the rear transmission case.





(c) Remove the rear transmission case.

18. REMOVE MANUAL TRANSMISSION FILLER PLUG

(a) Remove the 2 manual transmission filler plugs and 2 gaskets from the rear transmission case.





19. REMOVE EXTENSION HOUSING OIL RECEIVER PIPE

(a) Remove the extension housing oil receiver pipe from the rear transmission case.





20. REMOVE OIL SEPARATOR PACKING SEAL

(a) Remove the oil separator packing seal from the rear transmission case.





21. REMOVE OUTPUT SHAFT REAR BEARING OUTER RACE

(a) Using SST, remove the 2 output shaft rear bearing outer races.





SST : 09308-00010

22. REMOVE COUNTER GEAR REAR CYLINDRICAL ROLLER BEARING

(a) Remove the bolt and bearing lock plate.





(b) Using SST, remove the counter gear rear cylindrical roller bearing from the rear transmission case.





SST : 09308-00010