Roof and Associated Components: Adjustments

ROOF PANEL










a. Check that the removable roof locks are released.
b. If necessary, use a 5 mm hexagon wrench to turn the sliding roof drive gear sub-assembly counterclockwise to release the locks.

NOTICE:
- Insert the hexagon wrench all the way in and turn it with both hands.
- Do not apply excessive force after the drive gear stops turning.

HINT: The locks will release when the wrench is turned approximately 360 degrees.







c. Fully close the sliding roof or removable roof panel sub-assembly manually.

NOTICE:
- Perform this operation using 2 persons.
- Synchronize the movement of the left and right sides of the luggage compartment door when moving it.

HINT: Slowly close the roof panels while checking that the guide pins on the roof panel and the sockets on the pillars are aligned.







d. Using a 5 mm hexagon wrench, turn the sliding roof drive gear sub-assembly clockwise to engage the lock of the rear slide roof panel sub-assembly.

NOTICE:
- Insert the hexagon wrench all the way in and turn it with both hands.
- Do not apply excessive force after the drive gear stops turning.

HINT: The locks will engage when the wrench is turned approximately 360 degrees.







e. Engage the U-hooks of the sliding roof or removable roof panel sub-assembly with the links of the rear slide roof panel sub-assembly.







f. Check that each U-hook is engaged with its link.







g. Using a 5 mm hexagon wrench, turn the sliding roof drive gear sub-assembly clockwise to engage the locks of the sliding roof or removable roof panel subassembly.

NOTICE:
- Insert the hexagon wrench all the way in and turn it with both hands.
- Do not apply excessive force after the drive gear stops turning.

HINT: The locks will engage when the wrench is turned approximately 360 degrees.

h. Check the clearance.

Standard Clearance: 0mm










i. Measure the clearance between the front header and sliding roof or removable roof panel sub-assembly (A) and then make the adjustment for the lengthwise direction.







j. Using a T30 TORX socket wrench, fully tighten both of the removable roof lock brackets with the 6 bolts.

Torque: 12 N.m (122 kgf.cm, 9 ft.lbf)







k. Remove the 4 centering bolts and install the 4 original bolts using a T40 TORX socket wrench.

Torque: 40 N.m (408 kgf.cm, 29 ft.lbf)