Part 1
2GR-FSE ENGINE MECHANICAL: ENGINE UNIT: REASSEMBLY
1. INSTALL ENGINE REAR OIL SEAL
(a) Place the oil seal retainer on wooden blocks.
(b) Using SST, tap in a new oil seal until its surface is flush with the oil seal retainer edge.
SST : 09223-15030
SST : 09950-70010
09951-07100
NOTICE:
* Keep the lip free of foreign matter.
* Do not tap on the oil seal at an angle.
2. INSTALL ENGINE REAR OIL SEAL RETAINER
(a) Apply seal packing in a continuous line as shown in the illustration.
Seal packing:
Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
Seal diameter:
3.0 to 4.0 mm (0.118 to 0.157 in.)
NOTICE:
* Remove any oil from the contact surface.
* Install the oil seal retainer within 3 minutes after applying seal packing.
* Do not start the engine for at least 2 hours after installation.
(b) Install the oil seal retainer with the 6 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
NOTICE:
Be sure to apply adhesive 1324 to the bolts in the places indicated by A before installing them.
Adhesive:
Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
3. INSTALL WATER OUTLET PIPE SUB-ASSEMBLY
(a) Install the water outlet pipe with the 2 bolts.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
4. INSTALL KNOCK SENSOR
(a) Install the 2 knock sensors with the 2 bolts as shown in the illustration.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
(b) Connect the 2 knock sensor connectors.
(c) Connect the knock sensor wire clamp.
5. INSTALL CYLINDER HEAD GASKET Installation
6. INSTALL CYLINDER HEAD SUB-ASSEMBLY Installation
7. INSTALL NO. 2 CYLINDER HEAD GASKET Installation
8. INSTALL CYLINDER HEAD LH Installation
9. INSTALL VALVE STEM CAP Installation
10. INSTALL VALVE LASH ADJUSTER ASSEMBLY Installation
11. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY Installation
12. INSTALL NO. 3 CAMSHAFT Installation
13. INSTALL NO. 4 CAMSHAFT Installation
14. INSTALL CAMSHAFT BEARING CAP (for Bank 2) Installation
15. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY LH Installation
16. INSTALL CAMSHAFT Installation
17. INSTALL NO. 2 CAMSHAFT Installation
18. INSTALL CAMSHAFT BEARING CAP (for Bank 1) Installation
19. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY RH Installation
20. INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY Installation
21. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 1) Installation
22. INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY Installation
23. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 2) Installation
24. INSTALL NO. 1 CHAIN VIBRATION DAMPER
(a) Install the chain vibration damper with the 2 bolts.
Torque : 23 Nm (230 kgf-cm, 17 ft-lbf)