Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

















Cylinder Head RH & LH

Right:




Left:





Step 1 36 Nm (367 kgf-cm, 27 ft-lbf)
Step 2 Tighten 90°
Step 3 Tighten an additional 90°

Tighten the 2 bolts in the order shown in the illustration





Torque 30 Nm (306 kgf-cm, 22 ft-lbf)

Cylinder Head Set Bolt

Measure the diameter of the thread at the measurement point





Standard diameter 10.85 to 11.00 mm (0.4272 to 0.4330 in.)
Minimum diameter 10.70 mm (0.4212 in.)
Measurement point (distance from the seat) 100 mm (3.94 in.)

HINT
If there is any thread deformation, replace the cylinder head bolt with a new one.
If the diameter is less than the minimum, replace the cylinder head set bolt. Failure to do so may lead to engine damage.

Cylinder head Warpage





Standard Warpage





Maximum Warpage





Camshaft Bearing Cap Bolts

INSTALL CAMSHAFT BEARING CAP (for Bank 1)

(a) Apply engine oil to the camshaft bearing caps.

(b) Make sure of the marks and numbers on the camshaft bearing caps and place each in the proper position and direction.





Temporarily tighten the 9 bearing cap bolts in the order shown in the illustration.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY RH

Install the camshaft housing sub-assembly RH and tighten the 14 bolts in the order shown in the illustration.

RH:





Text in Illustration





Torque : 28 Nm (286 kgf-cm, 21 ft-lbf)

Tighten the 9 bolts in the order shown in the illustration.





Torque : 16 Nm (163 kgf-cm, 12 ft-lbf)

INSTALL CAMSHAFT BEARING CAP (for Bank 2)

(a) Apply engine oil to the camshaft bearing caps.

(b) Make sure of the marks and numbers on the camshaft bearing caps and place each in the proper position and direction.





Temporarily tighten the 8 bolts in the order shown in the illustration.





Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY LH

Install the camshaft housing sub-assembly LH and tighten the 13 bolts in the order shown in the illustration.

LH:





Text in Illustration





Torque : 28 Nm (286 kgf-cm, 21 ft-lbf)






Torque : 16 Nm (163 kgf-cm, 12 ft-lbf)




Intake Manifold Specifications
Exhaust Manifold Specifications
Camshaft Gear/Sprocket Specifications