Operation CHARM: Car repair manuals for everyone.

Part 2





A760E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION UNIT: DISASSEMBLY - Continued

31. REMOVE OIL PUMP ASSEMBLY

(a) Remove the 10 bolts from the transmission case.





(b) Using a screwdriver with its tip wrapped with tape, pull out the oil pump.





NOTICE:
Do not damage the oil pump.

(c) Remove the No. 1 thrust bearing race from the oil pump.





Text in Illustration





(d) Remove the O-ring from the oil pump.

32. REMOVE CLUTCH DRUM AND INPUT SHAFT

(a) Remove the clutch drum and input shaft from the transmission case.





(b) Remove the No. 2 clutch drum thrust washer, 2 thrust needle roller bearings and bearing race.





Text in Illustration





33. INSPECT NO. 2 ONE-WAY CLUTCH ASSEMBLY Transmission Unit

34. REMOVE NO. 2 ONE-WAY CLUTCH ASSEMBLY

(a) Remove the No. 2 one-way clutch assembly and clutch drum thrust washer from the clutch drum and input shaft.





35. SECURE CLUTCH DRUM AND INPUT SHAFT

(a) Place the oil pump onto the torque converter clutch, and then place the clutch drum and input shaft onto the oil pump.





Text in Illustration





36. REMOVE REVERSE CLUTCH HUB SUB-ASSEMBLY

(a) Using a screwdriver, remove the snap ring from the reverse clutch drum sub-assembly and input shaft.





(b) Remove the reverse clutch hub sub-assembly with the reverse clutch reaction sleeve, clutch cushion plate, reverse clutch flange, 5 No. 3 clutch discs and 4 No. 3 clutch plates from the clutch hub sub-assembly.





37. REMOVE REVERSE CLUTCH REACTION SLEEVE

(a) Remove the reverse clutch reaction sleeve from the reverse clutch hub sub-assembly.





38. REMOVE NO. 3 CLUTCH DISC

(a) Remove the clutch cushion plate, reverse clutch flange, 4 No. 3 clutch plates and 5 No. 3 clutch discs from the reverse clutch hub.





Text in Illustration





39. INSPECT NO. 3 CLUTCH DISC Transmission Unit

40. INSPECT REVERSE CLUTCH HUB SUB-ASSEMBLY Transmission Unit

41. REMOVE CLUTCH HUB SUB-ASSEMBLY

(a) Remove the clutch hub sub-assembly and thrust washer from the reverse clutch drum sub-assembly.





(b) Remove the 2 thrust needle roller bearings from the clutch hub sub-assembly.





42. INSPECT CLUTCH HUB SUB-ASSEMBLY Transmission Unit

43. REMOVE COAST CLUTCH HUB SUB-ASSEMBLY

(a) Remove the coast clutch hub sub-assembly from the reverse clutch drum sub-assembly.





44. INSPECT UNDERDRIVE ONE-WAY CLUTCH ASSEMBLY Transmission Unit

45. REMOVE UNDERDRIVE ONE-WAY CLUTCH ASSEMBLY

(a) Remove the underdrive one-way clutch assembly, clutch hub thrust washer and thrust bearing race from the coast clutch hub.





46. REMOVE NO. 1 CLUTCH DISC

(a) Using a screwdriver, remove the hole snap ring.





(b) Remove the flange, clutch cushion plate, 4 No. 1 clutch discs and 4 No. 1 clutch plates from the input shaft.





Text in Illustration





47. INSPECT NO. 1 CLUTCH DISC Transmission Unit

48. REMOVE COAST CLUTCH DISC

(a) Using a screwdriver, remove the hole snap ring.





(b) Remove the flange, 3 coast clutch discs and 3 coast clutch plates from the forward clutch piston sub-assembly.





Text in Illustration





49. INSPECT COAST CLUTCH DISC Transmission Unit

50. REMOVE INPUT SHAFT

(a) Remove the thrust needle roller bearing from the input shaft.





(b) Remove the input shaft from the reverse clutch drum sub-assembly.





(c) Remove the thrust needle roller bearing and thrust bearing race from the reverse clutch drum sub-assembly.





51. REMOVE INPUT SHAFT OIL SEAL RING

(a) Remove the 4 oil seal rings from the input shaft.





52. REMOVE NO. 1 CLUTCH BALANCER

(a) Place SST on the No. 1 clutch balancer, and compress the forward clutch return spring with a press.





SST : 09350-30020

09350-07040

(b) Using SST, remove the snap ring.

SST : 09350-30020

09350-07070

(c) Remove the No. 1 clutch balancer and forward clutch return spring from the input shaft.





(d) Remove the D-ring from the No. 1 clutch balancer.





53. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY Transmission Unit

54. REMOVE FORWARD CLUTCH PISTON SUB-ASSEMBLY

(a) Holding the forward clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the input shaft to remove the forward clutch piston.





(b) Remove the coast clutch piston from the forward clutch piston.





(c) Remove the O-ring from the input shaft.

55. REMOVE REVERSE CLUTCH FLANGE

(a) Remove the reverse clutch flange from the reverse clutch drum sub-assembly.





56. REMOVE NO. 2 DIRECT CLUTCH DISC

(a) Using a screwdriver, remove the 2 hole snap rings from the reverse clutch drum sub-assembly.





(b) Remove the reverse clutch flange, 6 No. 2 clutch plates and 5 No. 2 direct clutch discs from the reverse clutch drum sub-assembly.





Text in Illustration





57. INSPECT NO. 2 DIRECT CLUTCH DISC Transmission Unit

58. REMOVE NO. 3 CLUTCH BALANCER

(a) Place SST on the No. 3 clutch balancer, and compress the return spring with a press.





SST : 09387-00070

(b) Using SST, remove the snap ring.

SST : 09350-30020

09350-07070

(c) Remove the No. 3 clutch balancer.

59. REMOVE REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Remove the reverse clutch return spring and O-ring from the reverse clutch piston.





60. INSPECT REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY Transmission Unit