Operation CHARM: Car repair manuals for everyone.

Installation





2UR-GSE FUEL: FUEL PUMP: INSTALLATION

1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

(a) Install a new fuel suction tube set gasket onto the fuel tank.

(b) Connect the fuel tube with the clip.





(c) Set the fuel suction with pump and tube assembly to the fuel tank.

NOTICE:
* Make sure that the fuel sender gauge assembly arm does not bend.
* Do not damage the fuel tube.

(d) Align the protrusion of the fuel suction with pump assembly and gauge tube assembly and the cutout of the fuel tank vent tube set plate.





(e) While holding the fuel suction with pump and gauge tube assembly by hand, install the fuel tank vent tube to the fuel tank with the 8 bolts.

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

(f) Connect the fuel pump tubes.

(1) Push the fuel tube joint in the plug of the fuel suction plate, and then install the fuel tank main tube and fuel tank return vent tube with the 2 tube joint clips.





NOTICE:
* Check that there are no scratches or foreign objects on the connecting parts.
* Check that the fuel tube joint is inserted securely.
* Check that the tube joint clips are on the collars of the fuel tube joints.
* After installing the tube joint clips, check that the fuel tube joints have not been pulled off.
* Be careful not to damage any clips. If a clip is damaged, replace it.

(g) Connect the fuel suction tube connector.

2. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

3. INSPECT FOR FUEL LEAK Fuel System

4. INSTALL NO. 2 REAR FLOOR SERVICE HOLE COVER

(a) Install the No. 2 rear floor service hole cover with new butyl tape.





5. INSTALL NO. 3 ROOM PARTITION PAD

(a) Install the No. 3 room partition pad with the clip.





6. INSTALL REAR SEAT CUSHION ASSEMBLY Installation