Operation CHARM: Car repair manuals for everyone.

Removal





2UR-GSE FUEL: FUEL PUMP: REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE

(a) Discharge fuel system pressure Service Precautions.

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

3. REMOVE REAR SEAT CUSHION ASSEMBLY Removal

4. REMOVE NO. 3 ROOM PARTITION PAD

(a) Remove the clip and No.3 room partition pad.





5. REMOVE NO. 2 REAR FLOOR SERVICE HOLE COVER

(a) Remove the No. 2 rear floor service hole cover and disconnect the fuel suction tube connector.





6. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

(a) Disconnect the connector from the fuel suction with pump and gauge tube assembly.





(b) Disconnect fuel pump tubes.





NOTICE:
Before beginning this procedure, check for foreign matter on the joint clips. Clean if necessary.

(1) Remove the 2 tube joint clips, fuel tank main tube and fuel tank return vent tube.

NOTICE:
* Keep the O-rings free of foreign matter, as it becomes contaminated easily.
* Do not use any tools in this procedure.
* Do not forcefully bend or twist the tube.
* Put the tube in a plastic bag to prevent damage and contamination.
* If the fuel suction plate and tube are stuck together, pinch the tube and turn it carefully to disconnect it.
* Be careful not to damage any clips. If a clip is damaged, replace it.

(c) Remove the 8 bolts and the fuel tank vent tube set plate.





HINT
While holding the fuel suction tube by hand, remove the fuel tank vent tube set plate.

(d) Disconnect the clip and fuel tube.





(e) Remove the fuel suction with pump and gauge tube assembly and fuel suction tube set gasket from the fuel tank.

NOTICE:
* Make sure that the fuel sender gauge assembly arm does not bend.
* Do not damage the fuel tube.