Part 3
AA80E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION UNIT: REASSEMBLY (Continued)
41. INSTALL PARKING LOCK PAWL BRACKET
(a) Place the parking lock pawl bracket onto the transmission case. Loosely install the 3 bolts, and then tighten them in the order shown in the illustration.
Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)
(b) Shift the manual valve lever to the P position, and confirm that the output shaft is locked correctly by the lock pawl.
42. INSTALL AUTOMATIC TRANSMISSION CASE PLUG
(a) Coat a new O-ring with ATF, and install it to the case plug.
(b) Install the case plug to the transmission case.
Torque : 80 Nm (816 kgf-cm, 59 ft-lbf)
43. INSTALL SPEED SENSOR
(a) Coat a new O-ring with ATF and install it to the speed sensor NT.
(b) Using a T30 ''TORX'' wrench, install the sensor NT with the bolt.
Torque : 6.8 Nm (69 kgf-cm, 60 in-lbf)
(c) Install the 2 speed sensors SP2 and NC3 with the 2 bolts.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
44. INSTALL TRANSMISSION WIRE
(a) Coat a new O-ring with ATF and install it to the transmission wire connector.
(b) Install the transmission wire.
(c) Install the bolt.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
(d) Connect the 3 speed sensor connectors.
45. INSTALL CHECK BALL BODY
(a) Install the spring and check ball body.
46. INSTALL TRANSMISSION VALVE BODY ASSEMBLY
(a) Align the groove of the manual valve lever sub-assembly with the manual valve connecting rod and install the connecting rod.
(b) Install the 17 bolts.
Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)
HINT
Each bolt length is indicated below.
Bolt length:
21 mm (0.827 in.) for bolt A
31 mm (1.22 in.) for bolt B
64 mm (2.52 in.) for bolt C
(c) Install the detent spring and detent spring cover with the bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
NOTICE:
Make sure to install the detent spring so that its roller is perpendicular to the center of the manual valve lever sub-assembly.
(d) Connect the 9 connectors to the solenoid valves.
(e) Connect the oil pressure switch connector.
(f) Coat a new O-ring with ATF and install it to the ATF temperature sensor.
(g) Install the ATF temperature sensor and lock plate with the bolt.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)
47. INSTALL VALVE BODY OIL STRAINER ASSEMBLY
(a) Coat a new O-ring with ATF and install it to the oil strainer.
NOTICE:
Ensure that the O-ring is not twisted or pinched.
(b) Install the oil strainer to the valve body with the 4 bolts.
Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)
48. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY
(a) Install the 3 magnets to the oil pan.
(b) Install a new gasket and the oil pan to the transmission case with the 9 bolts.
Torque : 7.4 Nm (75 kgf-cm, 65 in-lbf)
NOTICE:
* Make sure that there is no oil or foreign matter on the gasket seal surface or oil pan contact surface.
* Install the gasket so that there is no movement in the gasket, and that the entire seal surface is level.
* Make sure that the 9 gasket drop prevention protrusions are set on the oil pan.
* When tightening the oil pan, make sure that the gasket is not pinched between the gasket tightening area's sleeve and the transmission's seal surface.
49. INSTALL AUTOMATIC TRANSMISSION BREATHER TUBE
(a) Install the O-ring to the automatic transmission breather tube.
(b) Install the automatic transmission breather tube with the bolt.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
50. INSTALL OIL COOLER TUBE UNION
(a) Coat 2 new O-rings with ATF, and install them to the 2 unions.
(b) Using SST, install the 2 unions as shown in the illustration.
SST : 09268-78010
without SST - Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)
with SST - Torque : 24 Nm (248 kgf-cm, 18 ft-lbf)
NOTICE:
Use a torque wrench with a fulcrum length of 180 mm (7.09 in.).
51. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY
(a) Install the park/neutral position switch assembly onto the manual valve lever shaft, and temporarily install the bolt.
HINT
Make sure that the manual valve lever shaft has not been rotated prior to installing the park/neutral position switch as the detent spring may become detached from the manual valve lever shaft.
(b) Install a new lock washer with the nut.
Torque : 6.9 Nm (70 kgf-cm, 61 in-lbf)
(c) Temporarily install the control shaft lever RH.
(d) Turn the control shaft lever RH counterclockwise until it stops, and turn it clockwise 2 notches to set it to the N position.
(e) Remove the control shaft lever RH.
(f) Align the groove with the neutral basic line.
(g) Hold the switch in this position and tighten the bolt.
Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)
(h) Using a screwdriver, bend the tabs of the lock washer.
HINT
Bend at least 2 washer tabs.
52. INSTALL TRANSMISSION CONTROL SHAFT LEVER RH
(a) Install the transmission control shaft lever RH with the spring washer and nut.
Torque : 16 Nm (160 kgf-cm, 12 ft-lbf)
53. INSTALL HARNESS BRACKET
(a) Install the 2 harness brackets with the 2 bolts.
Torque : 10 Nm (102 kgf-cm, 8 ft-lbf)