Installation

1UR-FSE LUBRICATION: OIL PUMP (for AWD): INSTALLATION

1. INSTALL WATER INLET PIPE

(a) Apply soapy water to 2 new O-rings and install them to the inlet pipe.

(b) Install the inlet pipe to the No. 1 heat exchanger cover.

2. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY

(a) Install a new oil pump gasket.

(b) Install a new O-ring.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

*
Apply seal packing as follows:

NOTICE:
* When the contact surfaces are wet, wipe them with an oil-free cloth before applying seal packing.
* Install the chain cover within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.
* Do not start the engine for at least 2 hours after installing.

(d) Align the spline of the oil pump's drive rotor and the crankshaft as shown in the illustration. Install the spline and chain cover to the crankshaft.

(e) Temporarily install the 30 bolts and nut.

Bolt length:

NOTICE:
Make sure that there is no oil on the bolt threads.

(f) Tighten the 11 bolts in several steps, in the sequence shown in the illustration.

Torque : 47 Nm (479 kgf-cm, 35 ft-lbf)

(g) Temporarily install the belt tensioner with the standard bolt and 6 mm hexagon wrench bolt.

(h) Tighten the 21 bolts and nut in several steps, in the sequence shown in the illustration.

Torque : 23 Nm (235 kgf-cm, 17 ft-lbf)

NOTICE:
After the installation, if the seal packing has seeped out at the areas labeled A shown in the illustration, wipe it off.

(i) Install 2 new gaskets and 2 plugs.

Torque : 46 Nm (469 kgf-cm, 34 ft-lbf)

3. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY LH

(a) Install 4 new gaskets and 2 new O-rings to the camshaft bearing caps (No. 2, No. 3, No. 7).

(b) Install a new gasket to the cylinder head cover.

NOTICE:
Remove any oil from the contact surface.

(c) Apply seal packing as shown in the illustration.

Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

NOTICE:
* Remove any oil from the contact surface.
* Install the cylinder head cover within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.
* Do not start the engine for at least 2 hours after the installation.

(d) Install the cylinder head cover with 2 new seal washers and the 15 bolts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf) for bolt A

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf) for except bolt A

4. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY RH

(a) Install 4 new gaskets and 2 new O-rings to the camshaft bearing caps. (No. 1, No. 3, No. 6).

(b) Install a new gasket to the cylinder head cover.

NOTICE:
Remove any oil from the contact surface.

(c) Apply seal packing as shown in the illustration.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf) for bolt A

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf) for except bolt A

5. INSTALL IGNITION COIL ASSEMBLY Installation

6. INSTALL TIMING CHAIN CASE OIL SEAL Replacement

7. INSTALL CRANKSHAFT TIMING GEAR KEY Replacement

8. INSTALL CRANKSHAFT PULLEY

(a) Align the pulley set key with the key groove of the pulley, and slide on the pulley.

(b) Using SST, install the pulley bolt.

SST : 09213-54015

90119-08216

SST : 09330-00021

Torque : 300 Nm (3059 kgf-cm, 221 ft-lbf)

9. INSTALL OIL FILTER BRACKET

(a) Install 2 new gaskets and the filter bracket with the 3 bolts.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

10. INSTALL OIL FILTER ELEMENT Replacement

11. INSTALL CAMSHAFT TIMING CONTROL MOTOR ASSEMBLY LH Installation

12. INSTALL CAMSHAFT TIMING CONTROL MOTOR ASSEMBLY RH Installation

13. INSTALL FRONT WATER BY-PASS JOINT Reassembly

14. INSTALL ENGINE AND TRANSMISSION

(a) Install the engine and transmission Installation.

15. PERFORM INITIALIZATION

(a) Perform initialization Repair Instruction - Initialization.

NOTICE:
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.