Part 2
LF1A TRANSFER: TRANSFER ASSEMBLY: DISASSEMBLY
20. REMOVE BREATHER OIL DEFLECTOR
(a) Remove the 2 bolts and oil deflector.
21. REMOVE TRANSFER INPUT GEAR STOPPER SHAFT SNAP RING
(a) Using a snap ring expander, remove the snap ring from the input shaft.
22. REMOVE TRANSFER INPUT GEAR STOPPER
(a) Remove the gear stopper from the input shaft.
23. REMOVE REAR TRANSFER CASE
(a) Remove the 7 bolts and rear transfer case.
24. REMOVE TRANSFER IDLER GEAR ASSEMBLY
(a) Remove the idler gear from the front transfer case.
25. REMOVE TRANSFER OIL PUMP DRIVE SHAFT
(a) Remove the oil pump drive shaft from the front transfer case.
26. REMOVE TRANSFER COUNTER GEAR ASSEMBLY
(a) Remove the counter gear from the front transfer case.
27. REMOVE TRANSFER FRONT DRIVE GEAR ASSEMBLY
(a) Remove the drive gear from the front transfer case.
28. REMOVE TRANSFER FRONT DRIVE GEAR PIN
(a) Remove the drive gear pin from the front transfer case.
29. REMOVE TRANSFER INPUT SHAFT
(a) Remove the input shaft from the drive gear.
30. REMOVE TRANSFER OIL SEAL RING
(a) Remove the oil seal ring from the input shaft.
31. REMOVE DRIVE PINION COMPANION FLANGE OIL SEAL
(a) Using a screwdriver and hammer, tap out the oil seal from the companion flange.
Text in Illustration
HINT
Tape the screwdriver tip before use.
32. REMOVE TRANSFER IDLER GEAR BEARING
(a) for Front Transfer Case Side:
Using SST, remove the idler gear bearing (inner race) from the idler gear.
SST : 09950-40011
09951-04020
09952-04010
09953-04030
09954-04010
09955-04021
09957-04010
09958-04011
SST : 09950-60010
09951-00420
09951-00540
09952-06010
Text in Illustration
(b) for Rear Transfer Case Side:
Using SST, remove the idler gear bearing (inner race) from the idler gear.
SST : 09950-40011
09951-04020
09952-04010
09953-04030
09954-04010
09955-04021
09957-04010
09958-04011
SST : 09950-60010
09951-00440
09951-00540
09952-06010
Text in Illustration
33. REMOVE TRANSFER COUNTER GEAR BEARING
(a) for Front Transfer Case Side:
Using SST, remove the counter gear bearing (inner race) from the counter gear.
SST : 09950-00020
SST : 09950-00030
SST : 09950-40011
09957-04010
SST : 09950-60010
09951-00280
09951-00440
09952-06010
Text in Illustration
(b) for Rear Transfer Case Side:
Using SST, remove the counter gear bearing (inner race) from the counter gear.
SST : 09950-00020
SST : 09950-00030
SST : 09950-40011
09957-04010
SST : 09950-60010
09951-00360
09951-00500
09952-06010
Text in Illustration
34. REMOVE TRANSFER OIL SEPARATOR
(a) Remove the 3 bolts and oil separator from the front transfer case.
35. REMOVE NO. 1 TRANSFER OIL STRAINER
(a) Remove the oil strainer from the front transfer case.
36. REMOVE TRANSFER OIL COOLER RELIEF VALVE
(a) Remove the bolt, relief valve plate and relief valve compression spring from the front transfer case.
NOTICE:
Be careful to prevent the relief valve compression spring from jumping out.
(b) Using a magnet hand, remove the relief valve from the front transfer case.
37. REMOVE TRANSFER OUTPUT SHAFT COMPANION FLANGE OIL SEAL
(a) Using a screwdriver and hammer, tap out the oil seal from the front transfer case.
Text in Illustration
NOTICE:
Be careful not to damage the surface which contacts the oil seal.
38. REMOVE TRANSFER IDLER GEAR BEARING
(a) for Front Transfer Case Side:
Using SST, remove the idler gear bearing (outer race) from the front transfer case.
SST : 09950-40011
09951-04020
09952-04010
09953-04030
09954-04010
09955-04071
09957-04010
SST : 09950-60010
09951-00290
Text in Illustration
(b) for Rear Transfer Case Side:
Using SST, remove the idler gear bearing (outer race) from the rear transfer case.
SST : 09950-40011
09951-04020
09952-04010
09953-04030
09954-04010
09955-04071
09957-04010
SST : 09950-60010
09951-00380
Text in Illustration
(c) Remove the idler gear shim from the rear transfer case.
39. REMOVE TRANSFER OIL PUMP PLATE SUB-ASSEMBLY
(a) Using an air gun, gradually apply air and remove the transfer oil pump plate from the front transfer case.
(b) Remove the transfer oil pump plate pin from the transfer oil pump plate.
(c) Remove the drive rotor and driven rotor from the front transfer case.
40. REMOVE TRANSFER COUNTER GEAR BEARING
(a) for Front Transfer Case Side:
Using SST, remove the bearing (outer race) from the front transfer case.
SST : 09612-65014
09612-01020
Text in Illustration
(b) for Rear Transfer Case Side:
Using SST, remove the bearing (outer race) from the rear transfer case.
SST : 09950-40011
09951-04020
09952-04010
09953-04030
09954-04010
09955-04071
09957-04010
SST : 09950-60010
09951-00420
Text in Illustration
(c) Remove the counter gear shim from the rear transfer case.
41. REMOVE FORWARD CLUTCH DRAM OIL SEAL RING
(a) Remove the oil seal ring from the sleeve.
42. REMOVE TRANSFER FRONT CASE OIL SEAL
(a) Using a screwdriver, pry out the oil seal from the front transfer case.
Text in Illustration
NOTICE:
Be careful not to damage the surface which contacts the oil seal.
HINT
Tape the screwdriver tip before use.
43. REMOVE TRANSFER FRONT DRIVE GEAR CYLINDRICAL ROLLER BEARING (for Front Transfer Case Side)
(a) Using a screwdriver, remove the bearing rollers and roller cage.
Text in Illustration
(b) Remove the drive gear bearing and race from the front transfer case.
(c) Using SST, remove the bearing from the front transfer case.
SST : 09649-17010
SST : 09950-40011
09951-04010
09952-04010
09953-04020
09954-04010
09955-04041
09957-04010
Text in Illustration
44. REMOVE TRANSFER OUTPUT SHAFT CYLINDRICAL ROLLER BEARING (for Rear Transfer Case Side)
(a) Using needle-nose pliers, remove the snap ring from the rear transfer case.
(b) Using SST and a press, remove the bearing from the rear transfer case.
SST : 09950-60010
09951-00540
09951-00650
09952-06010
SST : 09950-70010
09951-07100
NOTICE:
Be careful of the straight pins when placing the case on the press.