Reassembly

ENGINE HOOD / DOOR: FRONT DOOR: INSTALLATION

HINT
* Use the same procedures for the RH side and LH side.
* The procedures listed below are for the LH side.
* A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.

1. INSTALL FRONT DOOR NO. 3 WEATHERSTRIP LH

(a) Install the door No. 3 weatherstrip to the door with the 3 clips.

2. INSTALL FRONT DOOR PANEL SUB-ASSEMBLY LH

(a) Install the door panel with the 2 bolts.

Torque : 32.5 Nm (332 kgf-cm, 24 ft-lbf)

3. INSTALL FRONT DOOR WIRE LH

(a) Connect the connector.

4. INSTALL FRONT DOOR WEATHERSTRIP LH

(a) Attach the clips to install the weatherstrip.

HINT
If clips are damaged during installation, replace them.

5. INSTALL FRONT DOOR CHECK ASSEMBLY LH

(a) Apply MP grease to the sliding areas of the door check.

(b) Install the door check to the door panel with the 2 nuts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(c) Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(d) Install the bolt.

Torque : 27 Nm (275 kgf-cm, 20 ft-lbf)

(e) Install the cover.

6. INSTALL FRONT DOOR LOWER FRAME GARNISH PAD LH

(a) Install the frame garnish pad with the 2 bolts.

7. INSTALL DOOR ELECTRICAL KEY OSCILLATOR (for Front Door)

(a) Install the door electrical key oscillator to the outside front door handle frame with the screw.

8. INSTALL NO. 2 BACK DOOR WIRE

(a) Connect the connector.

(b) Attach the 2 clamps to install the wire harness to the frame.

9. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

(a) Install the lock open rod to the outside handle frame.

(b) Install the frame and tighten the screw.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

NOTICE:
A cover should be inserted between the screw and the door panel.

(c) Connect the connectors.

10. INSTALL FRONT DOOR INSIDE LOCKING LH CABLE ASSEMBLY

(a) Install the front door inside locking cable.

11. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

(a) Install the front door lock remote control cable.

12. INSTALL FRONT DOOR LOCK ASSEMBLY LH

(a) w/o Door Closer:

(1) Apply adhesive to the threads of the 3 screws.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(2) Using a T30 ''TORX'' wrench, install the door lock with the 3 screws.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(3) Connect the door lock connector.

(b) w/ Door Closer:

(1) Apply adhesive to the threads of the 5 screws.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(2) Using a T30 ''TORX'' wrench, install the door lock with the 3 screws labeled A and 2 screws labeled B.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf) for screw A and screw B

(3) Connect the door lock connector.

13. INSTALL NO. 2 SEPARATION DOOR STIFFENER CUSHION

(a) Install the cushion with the 2 bolts.

14. INSTALL FRONT DOOR OUTSIDE HANDLE PAD FRONT

(a) Attach the 3 claws to install the pad.

15. INSTALL FRONT DOOR OUTSIDE HANDLE PAD REAR

(a) Attach the 2 claws to install the pad.

16. INSTALL FRONT DOOR HANDLE ASSEMBLY OUTSIDE LH

(a) Pull and hold the bellcrank lever of the frame as shown in the illustration.

(b) Install the handle by pushing it in the direction of the arrow in the illustration.

NOTICE:
If the bellcrank lever is not pulled and held when installing the handle, the bellcrank lever will interfere with the handle and become damaged.

(c) Using a T30 ''TORX'' socket, install the screw.

(d) Connect the connector.

17. INSTALL FRONT DOOR OUTSIDE HANDLE COVER LH

(a) Using a T30 ''TORX'' socket, install the cover (with the door key cylinder) with the screw.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

(b) Install the hole plug.

18. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER LH

(a) Install the frame with the 2 bolts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

19. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY FRONT LOWER LH

(a) Install the frame with the 2 bolts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

20. INSTALL FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

(a) Apply MP grease to the sliding and rotating areas of the regulator motor.

(b) Using a T25 ''TORX'' driver, install the motor with the 3 screws.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

21. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

(a) Apply MP grease to the sliding and rotating area of the window regulator.

NOTICE:
Do not apply grease to the spring of the window regulator.

(b) Loosely install the bolt labeled A onto the window regulator.

(c) Insert the window regulator into the door panel. Use the bolt labeled A to hang the window regulator on the door panel.

(d) Install the window regulator with the 5 bolts and tighten the bolt labeled A.

Torque : 11.0 Nm (112 kgf-cm, 8 ft-lbf)

NOTICE:
Be careful not to drop the window regulator as it may become damaged.

(e) Connect the window regulator connector.

22. INSTALL FRONT DOOR BELT MOULDING SUB-ASSEMBLY LH

(a) Install the belt moulding with the 6 screws.

HINT
Install the screws in the order shown in the illustration.

(b) Tighten the 5 belt line screws indicated by the arrows in the illustration.

(c) Install a nose piece to an air riveter or hand riveter. Then insert the mandrel part of a new dia4 mm waterproof rivet into the nose piece.

(d) Using the air riveter or hand riveter, install the rivet shown in the illustration.

HINT
* The rivet labeled (C) is for fixing the front door belt moulding in place.
* If the rivet cannot be cut, pull it once and cut it.

NOTICE:
* Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

* Confirm that the rivet is seated properly against the moulding.

* Do not tilt the riveter when installing the rivet to the moulding.
* Do not leave any space between the rivet head and moulding.
* Do not leave any space between the moulding and door frame. Firmly hold together the 2 items while installing the rivet.

23. INSTALL FRONT DOOR FRONT WINDOW FRAME MOULDING LH

24. INSTALL FRONT DOOR BELT MOULDING END COVER REAR LH

(a) Place double-sided tape on the front door weatherstrip as shown in the illustration.

(b) Attach the clip and install the front door weatherstrip.

25. INSTALL FRONT DOOR NO. 2 WEATHERSTRIP LH

26. INSTALL FRONT DOOR GLASS RUN LH

(a) Install the front door glass run.

27. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH

(a) Insert the door glass into the door panel along the glass run as indicated by the arrows in the illustration.

NOTICE:
Be careful not to damage the glass.

(b) Install the door glass to the window regulator with the 2 bolts.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(c) Install the hole plug.

28. INSTALL FRONT DOOR GLASS WEATHERSTRIP INNER LH

(a) Install the front door glass weatherstrip inner LH.

29. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH Installation

30. INSTALL FRONT DOOR SERVICE HOLE COVER LH

(a) Apply butyl tape to the door.

(b) Install a new service hole cover.

HINT
* When installing the service hole cover, pull the links and connectors through the service hole cover.
* There should be no wrinkles or folds after attaching the service hole cover.
* After attaching the service hole cover, check the sealing quality.

31. INSTALL NO. 2 FRONT DOOR SERVICE HOLE COVER LH

(a) Apply butyl tape to the door.

(b) Install a new service hole cover.

HINT
* When installing the service hole cover, pull the links and connectors through the service hole cover.
* There should be no wrinkles or folds after attaching the service hole cover.
* After attaching the service hole cover, check the sealing quality.

32. INSTALL FRONT DOOR ECU LH

(a) Install the door ECU to the door panel with the 2 screws.

(b) Connect the 3 connectors.

33. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY

(a) Install the speaker to the door panel with the 4 screws.

(b) Connect the connector.

34. INSTALL DOOR FRAME GARNISH LH

(a) Attach the 2 clips to install the garnish.

35. INSTALL FRONT DOOR TRIM COVER LH

(a) Install the screw.

(b) Attach the 5 clips to install the trim cover.

36. INSTALL INDICATOR LIGHT COVER

(a) Install the indicator light cover.

37. INSTALL INDICATOR LIGHT BRACKET

(a) Install the indicator light bracket.

38. INSTALL INDICATOR LIGHT ASSEMBLY

(a) Install the indicator light assembly with the screw.

(b) Connect the connector.

39. INSTALL SEAT MEMORY SWITCH

(a) Attach the 4 claws to install the seat memory switch.

(b) Connect the connector.

40. INSTALL HEIGHT ADJUSTABLE ANCHOR SWITCH

(a) Attach the 2 claws to install the height adjustable anchor switch.

(b) Connect the connector.

41. INSTALL COURTESY LIGHT ASSEMBLY

(a) Attach the claw to install the courtesy light to the door trim panel.

(b) Connect the connector.

42. INSTALL FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY LH

(a) Connect the connector.

(b) Attach the claw to install the light.

43. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

(a) Connect the connector.

(b) Connect the 2 cables to the inside handle.

(d) Install the 3 screws.

44. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY

(a) Connect the connector.

(b) Install the master switch assembly.

45. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG LH

(a) Attach the 3 claws to install the bezel plug.

46. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

47. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

48. CHECK SRS WARNING LIGHT

(a) Check the SRS warning light Diagnosis System.