Operation CHARM: Car repair manuals for everyone.

Reassembly





1UR-FSE FUEL: FUEL PUMP: REASSEMBLY

1. INSTALL FUEL PUMP ASSEMBLY

(a) Apply gasoline to a new O-ring. Then install the O-ring and spacer to the fuel pump.





(b) Apply a light coat of gasoline to 2 new O-rings, and install them onto the fuel main valve.





(c) Install the fuel main valve to the fuel filter.





(d) Attach the 5 claws on the fuel filter and install the fuel pump.





NOTICE:
* Make sure the O-rings are not cut or pinched during the installation.
* Attach the claws securely.

(e) Connect the fuel pump connector to the fuel pump.





2. INSTALL JET PUMP

(a) Apply gasoline to a new O-ring and install it to the jet pump.





(b) Install the jet pump to the sub-tank as shown in the illustration.





3. INSTALL FUEL FILTER





(a) Install the fuel filter to the sub-tank and attach the 2 claws.

4. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY

(a) Install the spring to the fuel suction plate shaft.

(b) Install the fuel suction plate to the sub-tank.

(c) Install a new E-ring.





(d) Connect the fuel pump connector to the fuel suction plate.





5. INSTALL FUEL SENDER GAUGE ASSEMBLY





(a) Set the fuel sender gauge to the fuel sub-tank. Then slide the sender gauge downward to install it.

(b) Connect the fuel sender gauge connector to the fuel suction plate.

NOTICE:
Do not touch the sender plate's resistance plate area or the contact area.