Installation
WINDSHIELD / WINDOWGLASS: BACK WINDOW GLASS: INSTALLATION
1. INSTALL BACK WINDOW GLASS DAM
(a) Apply Primer G to the installation part of the window glass dam.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(b) Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area).
Standard measurement:
2. INSTALL BACK WINDOW GLASS
(a) Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Do not apply primer to the adhesive.
* Throw away any leftover primer.
* Do not apply too much primer.
(b) Using a brush or sponge, apply Primer G to the contact surface of the back window glass.
Standard measurement:
HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(c) Apply adhesive to the back window glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration below.
HINT
After cutting off the tip, use all adhesive within the time written in the table below.
Usage time frame:
(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the back window glass as shown in the illustration.
Standard measurement:
(d) Install the back window glass to the vehicle body.
(1) Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened.
NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Check that the clips are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and glass.
(2) Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.
(3) Using a scraper, remove any excess or protruding adhesive.
HINT
Apply adhesive onto the glass rim.
NOTICE:
Do not drive the vehicle within the time written in the table below.
Minimum time:
(4) Install the defogger wire with the nut and 2 clamps.
(5) Connect the 2 connectors.
3. CHECK FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.
4. INSTALL CENTER STOP LIGHT ASSEMBLY Installation
5. INSTALL CENTER STOP LIGHT CLIP Installation
6. INSTALL CENTER STOP LIGHT COVER Installation
7. INSTALL NO. 2 CENTER STOP LIGHT COVER Installation
8. INSTALL LUGGAGE COMPARTMENT DOOR HINGE COVER LH
(a) Clean the vehicle body surface.
(1) Using a heat light, heat the vehicle body surface.
(2) Remove the double-sided tape from the vehicle body.
(3) Wipe off any tape adhesive residue with cleaner.
(b) If reusing the moulding:
Clean the moulding.
(1) Using a heat light, heat the moulding.
(2) Remove the double-sided tape from the moulding.
(3) Wipe off any tape adhesive residue with cleaner.
(4) Apply new double-sided tape to the moulding, as shown in the illustration.
(c) Install the moulding.
(1) Using a heat light, heat the vehicle body and moulding.
(2) Remove the peeling paper from the face of the moulding.
HINT
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
(d) Attach the 2 clips to install the moulding.
9. INSTALL LUGGAGE COMPARTMENT DOOR HINGE COVER RH
HINT
Use the same procedure described for the LH side.
10. INSTALL BACK WINDOW MOULDING OUTSIDE LOWER
(a) Clean the vehicle body surface.
(1) Using a heat light, heat the vehicle body surface.
(2) Remove the double-sided tape from the vehicle body.
(3) Wipe off any tape adhesive residue with cleaner.
(b) If reusing the moulding:
Clean the moulding.
(1) Using a heat light, heat the moulding.
(2) Remove the double-sided tape from the moulding.
(3) Wipe off any tape adhesive residue with cleaner.
(4) Apply new double-sided tape to the moulding, as shown in the illustration.
(c) Install the moulding.
(1) Using a heat light, heat the moulding.
(2) Remove the peeling paper from the face of the moulding.
HINT
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
(d) Attach the clip on the center of the moulding. Use the back window glass bottom edge's stoppers (left and right position setting stoppers) to determine the moulding's front to rear position. Then attach the 2 claws and 4 fasteners to install the moulding.
HINT
As the glass bottom edge's stoppers are only for determining the moulding's position, they do not attach to the moulding.
11. INSTALL REAR COMBINATION LIGHT ASSEMBLY LH Installation
12. INSTALL REAR COMBINATION LIGHT ASSEMBLY RH
HINT
Use the same procedure described for the LH side.
13. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY LH Installation
14. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY RH Installation
15. INSTALL REAR FLOOR FINISH PLATE Installation
16. INSTALL FRONT LUGGAGE COMPARTMENT TRIM COVER Installation
17. INSTALL LUGGAGE COMPARTMENT NO. 2 TRIM HOOK (w/o Rear Cooler) Installation
18. INSTALL LUGGAGE COMPARTMENT NO. 1 LIGHT ASSEMBLY Installation
19. INSTALL DECK TRIM SIDE BOARD LH Installation
20. INSTALL DECK TRIM SIDE BOARD RH Installation
21. INSTALL ROPE HOOK ASSEMBLY Installation
22. INSTALL ROPE HOOK Installation
23. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY Installation
24. INSTALL ROOF NO. 1 DRIP SIDE FINISH MOULDING CLIP
25. INSTALL NO. 3 WINDSHIELD OUTSIDE MOULDING CLIP
26. INSTALL ROOF NO. 2 DRIP SIDE FINISH MOULDING CLIP
27. INSTALL NO. 2 WINDSHIELD OUTSIDE MOULDING CLIP
28. INSTALL NO. 1 WINDSHIELD OUTSIDE MOULDING CLIP
HINT
Use the same procedure described for the No. 2 clip.
29. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER LH
30. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER RH
HINT
Use the same procedure described for the LH side.
31. INSTALL AMPLIFIER ANTENNA ASSEMBLY Installation
32. INSTALL ROOF HEADLINING ASSEMBLY
(a) Return the roof headlining to its original position. For Standard Body, refer to the following procedures Installation.
For Long Body, refer to the following procedures Installation.
33. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation
34. INSTALL ROOF SIDE REGISTER BEZEL LH (w/ Rear Cooler) Installation
35. INSTALL ROOF SIDE REGISTER BEZEL RH (w/ Rear Cooler) Installation
36. INSTALL COAT HOOK Installation
37. INSTALL REAR VANITY LIGHT ASSEMBLY Installation
38. INSTALL SPOT LIGHT ASSEMBLY Installation
39. INSTALL ROOF CONSOLE BOX ASSEMBLY (w/ Rear Seat Entertainment System) Installation
40. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Rear Sunshade) Installation
41. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY
(a) w/ Rear Sunshade:
Install the package tray trim panel assembly Installation.
(b) w/o Rear Sunshade:
Install the package tray trim panel assembly Installation.
42. INSTALL ROOF SIDE GARNISH INNER LH Installation
43. INSTALL ROOF SIDE GARNISH INNER RH Installation
44. INSTALL REAR SEAT SIDE GARNISH LH Installation
45. INSTALL REAR SEAT SIDE GARNISH RH Installation
46. INSTALL REAR DOOR SCUFF PLATE LH
(a) for Standard Body:
Install the rear door scuff plate Installation.
(b) for Long Body:
Install the rear door scuff plate Removal.
47. INSTALL REAR DOOR SCUFF PLATE RH
(a) for Standard Body:
Install the rear door scuff plate Installation.
(b) for Long Body:
Install the rear door scuff plate Installation.
48. INSTALL REAR SEAT ASSEMBLY
(a) for Power Seat:
Install the rear seat Installation.
(b) for Ottoman:
Install the rear seat Installation.
(c) for Fixed Seat Type:
Install the rear seat Installation.
49. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.