Reassembly

ENGINE HOOD / DOOR: FRONT DOOR: INSTALLATION

HINT
* Use the same procedures for the RH side and LH side.
* The procedures listed below are for the LH side.
* A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - How To Determine Bolt Strength.

1. INSTALL FRONT NO. 3 DOOR WEATHERSTRIP LH

(a) Install the No. 3 door weatherstrip to the door with the 3 clips.

2. INSTALL FRONT DOOR PANEL SUB-ASSEMBLY LH

(a) Install the door panel with the 2 bolts.

Torque : 32.5 Nm (332 kgf-cm, 24 ft-lbf)

3. INSTALL FRONT DOOR WIRE LH

(a) Connect the connector.

4. INSTALL FRONT DOOR WEATHERSTRIP LH

(a) Attach the 18 clips to install a new weatherstrip.

HINT
If clips are damaged during installation, replace them.

5. INSTALL FRONT DOOR CHECK ASSEMBLY LH

(a) Apply MP grease to the sliding areas of the door check.

(b) Install the door check to the door panel with the 2 nuts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(c) Apply adhesive to the threads of the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(d) Install the bolt.

Torque : 27 Nm (275 kgf-cm, 20 ft-lbf)

(e) Install the cover.

6. INSTALL FRONT LOWER DOOR FRAME GARNISH PAD LH

(a) Install the frame garnish pad with the 2 bolts.

7. INSTALL DOOR ELECTRICAL KEY OSCILLATOR (for Front Door)

(a) Install the door electrical key oscillator to the outside front door handle frame with the screw.

8. INSTALL NO. 2 BACK DOOR WIRE

(a) Connect the connector.

(b) Attach the 2 clamps to install the wire harness to the frame.

9. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

(a) Install the lock open rod to the outside handle frame.

(b) Install the frame and tighten the screw.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

NOTICE:
A cover should be inserted between the screw and door panel.

(c) Connect the connectors.

10. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY LH

(a) Install the front door inside locking cable.

(b) Attach the 3 claws.

11. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

(a) Install the front door lock remote control cable.

(b) Attach the claw.

12. INSTALL FRONT DOOR LOCK ASSEMBLY LH

(a) Apply adhesive to the threads of the 5 screws.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(b) Using a T30 "TORX" wrench, install the door lock with the 3 screws labeled A and 2 screws labeled B.

Screw A - Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

Screw B - Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(c) Connect the door lock connector.

13. INSTALL NO. 2 SEPARATION DOOR STIFFENER CUSHION

(a) Install the cushion with the 2 bolts.

14. INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD

(a) Attach the 3 claws to install the pad.

15. INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD

(a) Attach the 2 claws to install the pad.

16. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY LH

(a) Pull and hold the bellcrank lever of the frame as shown in the illustration.

(b) Install the handle by pushing it in the direction of the arrow in the illustration.

NOTICE:
If the bellcrank lever is not pulled and held when installing the handle, the bellcrank lever will interfere with the handle and become damaged.

(c) Using a T30 ''TORX'' socket, install the screw.

(d) Connect the connector.

17. INSTALL FRONT DOOR OUTSIDE HANDLE COVER LH

(a) Using a T30 ''TORX'' socket, install the cover (with the door key cylinder) with the screw.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

(b) Install the hole plug.

18. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY LH

(a) Install the frame with the 2 bolts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

19. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH

(a) Install the frame with the 2 bolts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

20. INSTALL FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

(a) Apply MP grease to the sliding and rotating areas of the regulator motor.

(b) Using a T25 ''TORX'' driver, install the motor with the 3 screws.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

21. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

(a) Apply MP grease to the sliding and rotating areas of the window regulator.

NOTICE:
Do not apply grease to the spring of the window regulator.

(b) Loosely install the temporary bolt onto the window regulator.

(c) Insert the window regulator into the door panel. Use the temporary bolt to hang the window regulator on the door panel.

NOTICE:
Be careful not to drop the window regulator as it may become damaged.

(d) Install the window regulator with the 5 bolts and tighten the temporary bolt.

(e) Tighten the 6 bolts in the order shown in the illustration.

Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

(f) Connect the window regulator connector.

22. INSTALL FRONT DOOR BELT MOULDING SUB-ASSEMBLY LH

(a) Install the belt moulding with the 6 screws.

HINT
Install the screws in the order shown in the illustration.

(b) Tighten the 5 belt line screws indicated by the arrows in the illustration.

(c) Install a nose piece to an air riveter or hand riveter. Then insert the mandrel part of a new dia4 mm waterproof rivet into the nose piece.

(d) Using the air riveter or hand riveter, install the rivet shown in the illustration.

HINT
* The rivet labeled (C) is for fixing the front door belt moulding in place.
* If the rivet cannot be cut, pull it once and cut it.

NOTICE:
* Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

* Confirm that the rivet is seated properly against the moulding.

* Do not tilt the riveter when installing the rivet to the moulding.
* Do not leave any space between the rivet head and moulding.
* Do not leave any space between the moulding and door frame. Firmly hold together the 2 items while installing the rivet.

23. INSTALL FRONT DOOR FRONT WINDOW FRAME MOULDING LH

24. INSTALL FRONT DOOR REAR BELT MOULDING END COVER LH

(a) Place double-sided tape on the front door weatherstrip as shown in the illustration.

(b) Attach the clip and install the front door weatherstrip.

25. INSTALL FRONT NO. 2 DOOR WEATHERSTRIP LH

26. INSTALL FRONT DOOR GLASS RUN LH

(a) Install the front door glass run.

27. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH

(a) Insert the door glass into the door panel along the glass run as indicated by the arrows in the illustration.

NOTICE:
Be careful not to damage the glass.

(b) Install the door glass to the window regulator with the 2 bolts.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(c) Install the hole plug.

28. INSTALL FRONT INNER DOOR GLASS WEATHERSTRIP LH

(a) Install the front inner door glass weatherstrip LH.

29. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY LH Installation

30. INSTALL FRONT DOOR SERVICE HOLE COVER LH

(a) Apply butyl tape to the door.

(b) Install a new service hole cover.

HINT
* When installing the service hole cover, pull the links and connectors through the service hole cover.
* There should be no wrinkles or folds after attaching the service hole cover.
* After attaching the service hole cover, check the sealing quality.

31. INSTALL FRONT NO. 2 DOOR SERVICE HOLE COVER LH

(a) Apply butyl tape to the door.

(b) Install a new service hole cover.

HINT
* When installing the service hole cover, pull the links and connectors through the service hole cover.
* There should be no wrinkles or folds after attaching the service hole cover.
* After attaching the service hole cover, check the sealing quality.

32. INSTALL FRONT MULTIPLEX NETWORK DOOR ECU LH

(a) Install the ECU to the door panel with the 2 screws.

(b) Connect the 3 connectors.

33. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY Installation

34. INSTALL DOOR FRAME GARNISH LH

(a) Attach the 2 clips to install the garnish.

35. INSTALL FRONT DOOR TRIM COVER LH

(a) Install the screw.

(b) Attach the 5 clips and install the trim cover.

36. INSTALL INDICATOR LIGHT COVER

(a) Install the indicator light cover.

37. INSTALL INDICATOR LIGHT BRACKET

(a) Install the indicator light bracket.

38. INSTALL INDICATOR LIGHT ASSEMBLY

(a) Install the indicator light assembly with the screw.

(b) Connect the connector.

39. INSTALL SEAT MEMORY SWITCH

(a) Install the switch to the door trim panel with the 4 claws.

(b) Connect the connector.

40. INSTALL HEIGHT ADJUSTABLE ANCHOR SWITCH

(a) Attach the 2 claws to install the height adjustable anchor switch.

(b) Connect the connector.

41. INSTALL COURTESY LIGHT ASSEMBLY

(a) Connect the connector.

(b) Attach the claw to install the courtesy light to the door trim panel.

42. INSTALL FRONT DOOR INSIDE HANDLE ILLUMINATION LIGHT ASSEMBLY LH

(a) Connect the connector.

(b) Attach the claw to install the light.

43. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

(a) Connect the connector.

(b) Connect the 2 cables to the inside handle.

44. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY

(a) Connect the connector.

(b) Attach the 2 clips to install the master switch assembly.

45. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG LH

(a) Attach the 3 claws to install the bezel plug.

46. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

47. INSTALL BATTERY SERVICE HOLE COVER LH Installation

48. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY Installation

49. CHECK SRS WARNING LIGHT

(a) Check the SRS warning light Diagnosis System.