Reassembly

BRAKE: FRONT BRAKE: REASSEMBLY

HINT
* Use the same procedures for the LH side and RH side.
* The procedures listed below are for the LH side.

1. TEMPORARILY INSTALL FRONT DISC BRAKE BLEEDER PLUG

(a) Temporarily install the bleeder plug to the disc brake caliper.

HINT
The bleeder plug will be tightened to a torque specification in the "BLEED AIR FROM FRONT BRAKE SYSTEM" procedure.

2. INSTALL PISTON SEAL

(a) Apply a light coat of lithium soap base glycol grease to the entire inner and outer circumference of 4 new piston seals.





(b) Install the 4 piston seals to the disc brake caliper.

3. INSTALL FRONT DISC BRAKE PISTON

(a) Apply a light coat of lithium soap base glycol grease to the inner and outer circumference of a new cylinder boot, as well as the entire circumference of the top and bottom of the outer edge, as shown in the illustration.





(b) Apply a light coat of lithium soap base glycol grease to the entire outer circumference of the 4 front disc brake pistons where they contact the cylinder boots and front disc brake cylinder.

(c) Install the 4 cylinder boots to the 4 front disc brake pistons.

4. INSTALL CYLINDER BOOT

(a) Install the 4 front disc brake pistons to the front disc brake caliper.





NOTICE:
Do not forcibly install the piston into the disc brake caliper.

(b) Install one side of each of the 4 cylinder boots to the front disc brake caliper.

NOTICE:
* Install the cylinder boot securely to the grooves of the cylinder and piston.
* Do not damage the cylinder boot.