Operation CHARM: Car repair manuals for everyone.

Reassembly





LIGHTING: HEADLIGHT ASSEMBLY (for LED Headlight): REASSEMBLY

HINT
* Use the same procedure for the RH and LH sides.
* The procedure listed below is for the LH side.

1. INSTALL HEADLIGHT LENS GASKET

(a) Install the headlight lens gasket.

2. INSTALL FRONT BUMPER BAR REINFORCEMENT LH

(a) Install the front bumper bar reinforcement LH with the 2 screws.





3. INSTALL NO. 1 HEADLIGHT COVER GASKET (w/ Driver Monitor Camera)

(a) Install the gasket.

4. INSTALL LIGHT RETRACTOR CONTROL RELAY (w/ Driver Monitor Camera)

(a) Connect the connector.





(b) Install the light retractor control relay with the 2 screws.

(c) Install the cover with the 4 screws.





5. INSTALL HEADLIGHT REFLECTOR LH

(a) Pass the headlight control ECU socket through the headlight assembly.

NOTICE:
Be careful not to damage the reflector or headlight housing with the headlight control ECU socket.

(b) Connect the connector.

(c) Install the reflector with the 3 screws.





NOTICE:
Align the cutout parts of the reflector shaft with the cutout parts of the reflector to install the reflector.

6. INSTALL NO. 1 HEADLIGHT COVER GASKET

(a) Install a new headlight gasket.

7. INSTALL HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY LH

(a) Connect the connector.





(b) Install the ECU with the 4 screws.

NOTICE:
As the screws are self tapping screws, make sure no fragments enter the interior of the headlight during the procedure.

8. INSTALL HEADLIGHT LEVELING MOTOR BASE PACKING

(a) Install the packing.

9. INSTALL HEADLIGHT LEVELING MOTOR LH

(a) Insert the motor into the headlight unit, and attach the tip of the motor with the reflector.





(b) Turn the headlight levering motor in the direction indicated by the arrow to install it.

(c) Connect the connector.

10. INSTALL NO. 1 HEADLIGHT BULB

(a) Connect the connector.





(b) Turn the No. 1 headlight bulb in the direction indicated by the arrow to install it.

NOTICE:
Do not touch the glass part of the bulb.

(c) Turn the cover in the direction indicated by the arrow and install it.





11. INSTALL FRONT TURN SIGNAL LIGHT BULB

(a) Turn the bulb as shown in the illustration to install it.





(b) Connect the connector.





12. INSTALL HEADLIGHT COVER

(a) Turn the cover in the direction indicated by the arrow to install it.