Installation

DIFFERENTIAL: DIFFERENTIAL MOUNT CUSHION: INSTALLATION

1. INSTALL REAR NO. 1 DIFFERENTIAL MOUNT CUSHION

(a) Pass SST bolts through the area shown in the illustration, and install the No. 1 mount cushion.

SST : 09570-24011





NOTICE:
* Make sure the mount cushion installation angle misalignment is not over -3 to 3°
* Make sure the mount cushion is not at an angle by first temporarily installing the mount cushion to the member before installing SST.
* Before using SST bolts, apply hypoid gear oil to their threads.
* Be sure to combine SST properly.
* Confirm that SST contacts the entire seat surface of the mount cushion.
* Do not install SST bolts at an angle.
* Make sure SST bolts are tightened equally.

2. INSTALL REAR NO. 2 DIFFERENTIAL MOUNT CUSHION

(a) Pass SST bolt through the area shown in the illustration, and install the No. 2 mount cushion.

SST : 09570-24011





NOTICE:
* Make sure the mount cushion installation angle misalignment is not over -3 to 3°.
* Make sure the mount cushion is not at an angle by first temporarily installing the mount cushion to the member before installing SST.
* Before using SST bolt, apply hypoid gear oil to their threads.
* Be sure to combine SST properly.
* Confirm that SST contacts the entire seat surface of the mount cushion.
* Do not install SST bolts at an angle.

3. INSTALL REAR SUSPENSION MEMBER DAMPER

(a) Install the rear suspension member damper with the 3 bolts.





Torque : 25 Nm (255 kgf-cm, 18 ft-lbf)

4. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY

(a) Support the rear suspension member with an engine lifter and attachments.

CAUTION:
* As the rear suspension member is very heavy, securely support it with an engine lifter with attachments.
* Perform this procedure with several people supporting the rear suspension member so that it does not tilt or fall.
(b) Slowly raise the engine lift so that the rear suspension member is at its installation position.

(c) Install the 2 rear suspension member stopper lowers and the 2 differential support member stopper lowers with the 4 bolts.





Torque : 117 Nm (1193 kgf-cm, 86 ft-lbf)

(d) with Active Stabilizer:

Attach the 2 claws to install the wire harness grommet.





(e) Connect the harness and cable of the parking brake unit.

(1) Connect the cable with the 2 nuts.





Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(2) Attach the clamps shown in the illustration.





(3) Connect the trunk interior's parking brake actuator grommet and connector.





5. INSTALL REAR DIFFERENTIAL CARRIER ASSEMBLY WITH DRIVE SHAFT

(a) Place the rear differential carrier assembly (with drive shaft) on a transmission jack.

CAUTION:
* As the rear differential carrier assembly (with drive shaft) is very heavy, securely support it with the transmission jack.
* Perform this procedure with several people supporting the rear differential carrier assembly (with drive shaft) so that it does not tilt or fall.
(b) Slowly raise the transmission jack so that the rear differential carrier (with drive shaft) is at its installation position.

NOTICE:
When installing the rear differential carrier assembly (with drive shaft), do not damage the installation surface.

(c) Temporarily install the rear differential mount stopper upper and lower with 2 new bolts (B).

SST : 09961-00950





(d) Temporarily install 2 new bolts (A).

(e) Temporarily install a new bolt (C).

(f) Using SST and a 12 mm socket hexagon wrench, tighten the 2 bolts (A).

without SST - Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

with SST - Torque : 75 Nm (765 kgf-cm, 55 ft-lbf)

NOTICE:
* Use a torque wrench with a fulcrum length of 400 mm (15.7 in.)
* The torque value for use with SST is effective when SST is parallel to the torque wrench.
* Tighten the bolts so that they do not interfere with the bolt holes of the mount cushions.

(g) Using SST and a 12 mm socket hexagon wrench, tighten the bolt (C).

without SST - Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)

with SST - Torque : 75 Nm (765 kgf-cm, 55 ft-lbf)

NOTICE:
* Use a torque wrench with a fulcrum length of 400 mm (15.7 in.)
* The torque value for use with SST is effective when SST is parallel to the torque wrench.
* Tighten the bolts so that they do not interfere with the bolt holes of the mount cushions.

(h) Tighten the 2 bolts (B).

Torque : 105 Nm (1071 kgf-cm, 77 ft-lbf)

NOTICE:
Make sure that the rear differential mount stopper upper and lower are not shifted or tilted.

6. INSTALL REAR AXLE ASSEMBLY

(a) Install the rear axle assembly LH and RH Installation.