Installation

INSTALLATION

Engine

Special Tools And Equipment:

Special Tool(s)

Material:

Material

1. Using a suitable floor crane, position the engine assembly into the vehicle.





2. Remove the special tool.






3. CAUTION: Only use hand tools when installing the LH engine mount through bolt or damage to the cage nut can occur.

NOTE: If the LH engine mount through bolt nut is missing or damaged install a new nut using service part number W709375. If the LH engine mount through bolt nut cage is damaged or missing, remove the cage and install a new nut using service part number W520516-S301.

Position and install and the LH engine mount through bolt.
^ Tighten to 175 Nm (129 ft. lbs.).






4. CAUTION: Only use hand tools when installing the engine mount nut or damage to the engine mount can occur.

Install the RH engine mount nut.
^ Tighten to 175 Nm (129 ft. lbs.).






5. NOTE: Align the engine-to-transmission dowels before installing the engine-to-transmission bolts.

Install the lower 5 transmission-to-engine bolts.
^ Tighten to 48 Nm (35 ft. lbs.).





6. Install the 4 exhaust manifold-to-catalytic converter nuts.
^ Tighten to 40 Nm (30 ft. lbs.).





7. Connect the heated exhaust gas oxygen sensor (HO2S) electrical connectors.





8. Install the torque converter-to-flexplate nuts.
^ Tighten to 35 Nm (26 ft. lbs.).





9. Install the cylinder block opening cover.





10. Install the flexplate inspection cover and the 2 bolts.
^ Tighten to 35 Nm (26 ft. lbs.).





11. Install the starter wiring harness support bracket and bolt.
^ Tighten to 10 Nm (89 inch lbs.).





12. Install the upper two transmission-to-engine bolts.
^ Tighten to 48 Nm (35 ft. lbs.).





13. Install the transmission cooler tube support bracket and the nut.
^ Tighten to 10 Nm (89 inch lbs.).





14. Position the power steering pump and install the 3 bolts.
^ Tighten to 25 Nm (18 ft. lbs.).





15. Install the power steering pump support bracket and the nut.
^ Tighten to 10 Nm (89 inch lbs.).





16. Position the power steering reservoir and support bracket and install the bolt.
^ Tighten to 25 Nm (18 ft. lbs.).





17. Install the power steering reservoir and support bracket nut.
^ Tighten to 25 Nm (18 ft. lbs.).





18. Position the A/C compressor and install the 3 bolts.
^ Tighten to 25 Nm (18 ft. lbs.).





19. Connect the A/C compressor electrical connector.





20. Connect the degas bottle coolant hose.





21. If equipped, connect the block heater electrical connector.





22. Connect the heater coolant hose.
23. Install the intake manifold.
24. Install the radiator.
25. Install the starter.
26. Install the powertrain control module (PCM) and the support bracket.
27. Install the hood.
28. Fill the crankcase with clean engine oil.
29. Fill and bleed the engine cooling system.