Operation CHARM: Car repair manuals for everyone.

Oil Filter - Balloons and/or Eventually Leaks

Article No.
94-11-7

06/01/94

^ ENGINE - 4.6L - OIL FILTER "BALLOONS" AND EVENTUALLY LEAKS OIL - VEHICLES WITH AOD/AODE TRANSMISSION

^ OIL FILTER - "BALLOONS" AND EVENTUALLY LEAKS - VEHICLES WITH 4.6L ENGINE AND AOD/AODE TRANSMISSIONS

^ OIL PUMP - INCORRECT ENGINE OIL USAGE RESULTS IN OIL FILTER "BALLOONING" AND SUBSEQUENT OIL LEAKS - VEHICLES WITH 4.6L AND AOD/AODE TRANSMISSION

FORD:
1992-94 CROWN VICTORIA
1994 THUNDERBIRD

LINCOLN-MERCURY:
1991-94 TOWN CAR
1992-94 GRAND MARQUIS
1994 COUGAR

This TSB article is being republished in its entirety to include 1994 Thunderbird/Cougar vehicles and to reflect a change in the oil pump service kit part number.

ISSUE:
The use of engine oil with higher than specified viscosity (5W30 / 10W30) may cause oil filter "ballooning" and subsequent loss of engine oil. Higher viscosity oils may cause oil pump relief valve bore wear. This causes the relief valve to stick, resulting in excessive system oil pressure and a blown oil filter.

ACTION:
Install an oil pump service kit with a revised oil pump and associated gaskets. This desensitizes the oil pump to higher viscosity oils to preclude potential oil filter "ballooning". Refer to Instruction Sheet # 6490B, included in the kit, for the installation procedure. Refer to the appropriate Car Service Manual, Section 03-01, for any additional 4.6L engine information.

The oil pump service kit (F5AZ-6660-A) includes one of each of the following components:

^ Oil Pump

^ Oil Pan Gasket

^ Front Cover RH Gasket

^ Front Cover Center Gasket

^ Front Cover LH Gasket

^ Cam Cover LH Gasket

^ Cam Cover RH Gasket

^ Instruction Sheet # 6490B

CAUTION:
CUSTOMERS SHOULD REFER TO THE OWNER GUIDE FOR OIL USAGE SPECIFICATION. UNDER NO CIRCUMSTANCES SHOULD OIL OF A HIGHER VISCOSITY BE USED.

PART NUMBER PART NAME CLASS

F5AZ-6660-A Oil Pump Service Kit A

OTHER APPLICABLE ARTICLES: NONE
SUPERSEDES: 93-25-4
WARRANTY STATUS:
Eligible Under The Provisions Of The Bumper To Bumper Warranty Coverage

OPERATION DESCRIPTION TIME
941107A Replace Oil Pump And 8.1 Hrs.
Install New Oil Filter -
Crown Victoria/Grand
Marquis/Town Car
941107B Replace Oil Pump And 7.7 Hrs.
Install New Oil Filter -
Thunderbird/ Cougar

DEALER CODING
BASIC PART NO. CONDITION CODE
6600 63

OASIS CODES: 401000