Operation CHARM: Car repair manuals for everyone.

With Heater Pad

DISASSEMBLY

WARNING:
^ ALWAYS WEAR SAFETY GLASSES WHEN REPAIRING AN AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) VEHICLE AND WHEN HANDLING AN AIR BAG MODULE. THIS WILL REDUCE THE RISK OF INJURY IN THE EVENT OF AN ACCIDENTAL DEPLOYMENT.
^ CARRY A LIVE SIDE AIR BAG MODULE WITH THE AIR BAG AND TEAR SEAM POINTED AWAY FROM YOUR BODY. THIS WILL REDUCE THE RISK OF INJURY IN THE EVENT OF AN ACCIDENTAL DEPLOYMENT.
^ DO NOT SET A LIVE SIDE AIR BAG MODULE DOWN ON THE COVER TEAR SEAM. THIS WILL REDUCE THE RISK OF INJURY IN THE EVENT OF AN ACCIDENTAL DEPLOYMENT.
^ AFTER DEPLOYMENT, THE AIR BAG SURFACE CAN CONTAIN DEPOSITS OF SODIUM HYDROXIDE, A PRODUCT OF THE GAS GENERANT COMBUSTION THAT IS IRRITATING TO THE SKIN. WASH YOUR HANDS WITH SOAP AND WATER AFTERWARDS.
^ NEVER PROBE THE CONNECTORS ON THE AIR BAG MODULE. DOING SO CAN RESULT IN AIR BAG DEPLOYMENT, WHICH CAN RESULT IN PERSONAL INJURY.
^ BEFORE INSTALLING THE SIDE AIR BAG MODULE, CHECK IT FOR DAMAGE AND FOREIGN OBJECTS. IF THE AIR BAG MODULE IS DAMAGED, REPLACE IT. IF ANY FOREIGN OBJECTS ARE FOUND, REMOVE THEM. FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY IN THE EVENT OF AN AIR BAG DEPLOYMENT.
^ VEHICLE SENSOR ORIENTATION IS CRITICAL FOR PROPER SYSTEM OPERATION. IF A VEHICLE EQUIPPED WITH AN AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) IS INVOLVED IN A COLLISION, INSPECT THE SENSOR MOUNTING BRACKET AND WIRING PIGTAIL FOR DEFORMATION. REPLACE AND PROPERLY POSITION THE SENSOR OR ANY OTHER DAMAGED SUPPLEMENTAL RESTRAINT SYSTEM (SRS) COMPONENTS WHETHER OR NOT THE AIR BAG IS DEPLOYED.
^ TO AVOID ACCIDENTAL DEPLOYMENT AND POSSIBLE PERSONAL INJURY, THE BACKUP POWER SUPPLY MUST BE DEPLETED BEFORE REPAIRING OR REPLACING ANY FRONT OR SIDE AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) COMPONENTS AND BEFORE SERVICING, REPLACING, ADJUSTING OR STRIKING COMPONENTS NEAR THE FRONT OR SIDE AIR BAG SENSORS, SUCH AS DOORS, INSTRUMENT PANEL, CONSOLE, DOOR LATCHES, STRIKERS, SEATS AND HOOD LATCHES.

THE SIDE AIR BAG SENSORS ARE LOCATED AT OR NEAR THE BASE OF THE B-PILLAR.

TO DEPLETE THE BACKUP POWER SUPPLY ENERGY, DISCONNECT THE BATTERY GROUND CABLE AND WAIT AT LEAST ONE MINUTE. BE SURE TO DISCONNECT AUXILIARY BATTERIES AND POWER SUPPLIES (IF EQUIPPED).

^ THE RESTRAINT SYSTEM DIAGNOSTIC TOOL IS FOR RESTRAINT SYSTEM SERVICE ONLY. REMOVE FROM VEHICLE PRIOR TO ROAD USE. FAILURE TO REMOVE COULD RESULT IN INJURY AND POSSIBLE VIOLATION OF VEHICLE SAFETY STANDARDS.


NOTE:
^ If a seat equipped with a seat mounted side airbag system is being serviced the airbag system must be deactivated per the deactivation procedure contained in Air Bag Systems.
^ Airbag simulators (restraint system diagnostic tools) MUST be installed under the seats in the side airbag to floor connector.
^ Diagnostics may be performed on seat systems other than the side airbag system (lumbar, climate controlled, heated, power seat track) with the seat installed in the vehicle as long as the restraint system diagnostic tool is installed under the seat in the side airbag to floor connector.
^ After diagnosing/repairing a seat system other than the side airbag system the restraint system diagnostic tool must be removed before operating the vehicle.
^ Diagnostics or repairs are not to be performed on a side airbag system with the seat in the vehicle. Prior to attempting to diagnose/repair the side airbag system the seat must be removed from the vehicle and the restraint system diagnostic tool must be installed in side airbag connector at the floor connector. The restraint system diagnostic tool must be removed prior to operating the vehicle.
^ Before disconnecting.the battery, raise the seat to its highest position, then move and tilt the seat to its most forward position.

1. Deactivate the supplemental restraint system. For additional information, refer to Air Bag Systems.
2. Remove the seat. For additional information, refer to Seat - Power Front.
3. Disconnect the battery ground cable and wait at least one minute. For additional information, refer to Battery.







4. Disconnect the connectors.







5. Remove the seat backrest cover panel.
1 Push up on the seat backrest trim panel.
2 Pull out on the bottom corners of the seat backrest trim panel to disengage the J-hooks.
3 Slide the seat backrest trim panel down to remove.
4 Inspect the seatback trim panel J-hooks for damage. Install new components as necessary.

CAUTION: When removing the seat backrest trim panel, be careful not to damage the J-hooks.

NOTE: Front seat backrest trim covers installed on seats with side air bags cannot be repaired. The front seat backrest trim covers are to be installed new. Cleaning is permissible.







6. Release the J retainers.







7. Remove the bolts.







8. Remove the pivot bolt.

CAUTION: When positioning the seat or separating the seat bottom from the back, be careful not to damage the seat backrest pivot and any of the wires or cables from the seat backrest to the seat bottom. This can cause damage to one of the seat components.







9. Remove the head restraint.







10. Remove the cover.







11. Remove the heater pad.







12. Remove the hog rings.
13. Remove the cushion.
14. Remove the lumbar or flexolater assembly. For additional information, refer to Power Seat Control Module.

ASSEMBLY

WARNING:
^ CHECK THE SIDE AIR BAG DEPLOYMENT CHUTE AND ZIPPER FOR DAMAGE. THE DEPLOYMENT CHUTE AND ZIPPER MUST NOT BE REPAIRED IF THERE IS ANY DAMAGE TO THE DEPLOYMENT CHUTE OR ZIPPER. THE SEAT BACK TRIM COVER AND DEPLOYMENT CHUTE MUST BE INSTALLED NEW AS A UNIT. FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY.
^ THE DEPLOYMENT SEAM CANNOT BE REPAIRED OR RESEWN. A TRIM COVER REQUIRING REPLACEMENT OF THE BOLSTER OR SIDE FACING MUST BE REPLACED AS A UNIT.
^ IF THE AIR BAG DEPLOYMENT CHUTE IS NOT PROPERLY POSITIONED AND COMPLETELY ZIPPED, THE SIDE AIR BAG MAY NOT FUNCTION PROPERLY. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
^ ALWAYS WEAR SAFETY GLASSES WHEN REPAIRING AN AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) VEHICLE AND WHEN HANDLING AN AIR BAG MODULE. THIS WILL REDUCE THE RISK OF INJURY IN THE EVENT OF AN ACCIDENTAL DEPLOYMENT.
^ CARRY A LIVE SIDE AIR BAG MODULE WITH THE AIR BAG AND TEAR SEAM POINTED AWAY FROM YOUR BODY. THIS WILL REDUCE THE RISK OF INJURY IN THE EVENT OF AN ACCIDENTAL DEPLOYMENT.
^ NEVER PROBE THE CONNECTORS ON THE AIR BAG MODULE. DOING SO CAN RESULT IN AIR BAG DEPLOYMENT WHICH CAN RESULT IN PERSONAL INJURY.


NOTE: Front seat backrest trim covers installed on seats with side air bags cannot be repaired. The front seat backrest trim covers are to be installed new. Cleaning is permissible.

1. Install the lumbar or flexolater assembly.







2. Install the hog rings.







3. Install the heater pad.







4. After installing the hog rings across the top bolster, work the cover down to the chute. Install the cushion pad and cover.

NOTE:
^ Be sure the air bag chute is fed through the slit in the pad.
^ The air bag deployment chute must encircle the side air bag module, going completely around the side air bag module and the side of the seat back frame.
^ Align the air bag deployment chute to the side air bag module, making sure it covers the length of the side air bag module, but does not cover the top or the bottom of the side air bag module.

5. Install the side air bag chute.







6. Position the air bag deployment chute.
1 Insert the outboard side of the air bag deployment chute between the seat back pad and the side air bag module, pulling it around the outboard side of the seat back frame.
2 Insert the inboard side of the air bag deployment chute between the seat back pad and the side air bag module from the inboard side of the seat back.

WARNING:
^ THE DEPLOYMENT SEAM CANNOT BE REPAIRED OR RESEWN. A TRIM COVER REQUIRING REPLACEMENT OF THE BOLSTER OR SIDE FACING MUST BE REPLACED AS A UNIT. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
^ CHECK THE SIDE AIR BAG DEPLOYMENT CHUTE AND ZIPPER FOR DAMAGE. THE AIR BAG DEPLOYMENT CHUTE AND ZIPPER MUST NOT BE REPAIRED. IF THERE IS ANY DAMAGE TO THE DEPLOYMENT CHUTE OR ZIPPER, THE SEAT BACK TRIM COVER AND DEPLOYMENT CHUTE MUST BE INSTALLED NEW AS A UNIT.
^ IF THE AIR BAG DEPLOYMENT CHUTE IS NOT PROPERLY POSITIONED AND COMPLETELY ZIPPED, THE SIDE AIR BAG MAY NOT DEPLOY PROPERLY.








7. Zip the air bag deployment chute completely closed, then position the zipper tail at the top of the air bag deployment chute, into the seat back opening.
^ The air bag deployment chute must encircle the side air bag module, going completely around the side air bag module and the side of the seat back frame.
^ Align the air bag deployment chute to the side air bag module, making sure it covers the length of the side air bag module, but does not cover the top or the bottom of the side air bag module.

NOTE: Be sure the side air bag deployment chute is properly positioned, before proceeding to the next step.







8. Install the headrest.







9. Install the pivot bolt.







10. Install the bolts.







11. Install the J retainers.







12. Install the seat backrest cover panel.
1 Angle the top of the seat backrest trim panel up and inward to engage the upper J-hooks to the seat backrest frame.
2 While lifting up on the seat backrest trim panel, push the bottom of the seat backrest trim panel in to engage the lower J-hooks.
3 Push down on the seat backrest trim panel to seat the lower J-hooks.


CAUTION: When installing the seat backrest trim panel, be careful not to damage the J-hooks.

NOTE:
^ Front seat backrest trim covers installed on seats with side air bags cannot be repaired. The front seat backrest trim covers are to be installed new. Cleaning is permissible.
^ Inspect the seatback trim panel J-hooks for damage. Install new components as necessary.







13. Connect the connectors.
14. Install the seat. For additional information, refer to Seat-Power Front.

WARNING: THE RESTRAINT SYSTEM DIAGNOSTIC TOOL IS FOR RESTRAINT SYSTEM SERVICE ONLY. REMOVE FROM THE VEHICLE PRIOR TO ROAD USE. FAILURE TO REMOVE COULD RESULT IN INJURY AND POSSIBLE VIOLATION OF VEHICLE SAFETY STANDARDS.

15. Reactivate the supplemental restraint system. For additional information, refer to Air Bag Systems.
16. Connect the battery ground cable. For additional information, refer to Battery.
17. Prove out the air bag system. For additional information, refer to Air Bag Systems.
18. Check the restraint system for proper operation.