Operation CHARM: Car repair manuals for everyone.

Removal and Replacement

HEADLINER

Removal
1. Move the front passenger seat fully rearward and fully recline.
2. Move the driver seat fully forward and the seat backrest fully upright.







3. Remove the screws and the sun visors.
- Disconnect the electrical connectors.







4. Remove the screws and the sun visor clips.







5. Remove the four assist handles.
1 Position the end caps aside.
2 Remove the screws.







6. Remove the windshield side garnish mouldings.







7. Position the upper B-pillar trim aside.
8. Position the upper portion of the door weatherstrip seals aside.
9. Remove the quarter trim panels,

10. NOTE: Vehicles without moon roofs-Use a plastic scraper to detach the headliner from the roof.

Release the map lamp clips and lower the headliner.







11. Disconnect the electrical connector.
12. Remove the headliner from the left rear door opening.

Installation

Installing New Headliner

1. CAUTION: Folding the headliner will result in damage to the headliner.

Carefully position the headliner in the vehicle.







2. NOTE: Adhesive required for vehicles without moon roofs.

Apply Headliner Adhesive F1VY-19562-A or equivalent meeting Ford specification WSS-M2G355-B in a triangular pattern to the center of the headliner.







3. Connect the electrical connector.
4. Press the headliner against the roof to make sure adhesive contacts both surfaces.

Installing Existing Headliner

5. CAUTION: Folding the headliner will result in damage to the headliner.

Carefully position the roof headliner in the vehicle.







6. Bend the tabs of the rear locator back into their original position.







7. Apply Headliner Adhesive F1VY-19562-A or equivalent meeting Ford specification WSS-M2G355-B in a triangular pattern to the center of the headliner.







8. Connect the electrical connector.
9. Press the headliner against the roof to make sure the adhesive contacts both surfaces.

New or Existing Headliner







10. Install the quarter trim panels.
11. Install the upper B-pillar trim.







12. Install the windshield garnish mouldings on each side.







13. Position the sun visor clips and install the screws.







14. Connect the electrical connectors, position visors, and install the screws.







15. Install the four assist handles.
1 Position the assist handles.
2 Install the screws.
3 Install the end caps.

16. Install the door weatherstrips.
17. Place the seats in upright positions.