Vehicle Damage Warnings
CAUTION:- To avoid damaging the vehicle or A/C components, the following precautions must be observed:
- The A/C refrigerant of all vehicles must be identified and analyzed prior to refrigerant charging. Failure to do so can contaminate the shop bulk refrigerant and other vehicles.
- Do not add R-12 refrigerant to an A/C system that requires the use of R-134a refrigerant. These two types of refrigerant must never be mixed. Doing so can damage the A/C system.
- Charge the A/C system with the engine running. Use the low-pressure side of the A/C system when changing to prevent refrigerant slugging from damaging the A/C compressor.
- Use only R-134a refrigerant. Due to environmental concerns, when the air conditioning system is drained, the refrigerant must be collected using refrigerant recovery/recycling equipment. Federal law REQUIRES that R-134a be recovered into appropriate recovery equipment and the process be conducted by qualified technicians who have been certified by an approved organization, such as MACS, ASI, etc. Use of a recovery machine dedicated to R-134a is necessary to reduce the possibility of oil and refrigerant incompatibility concerns. Refer to the instructions provided by the equipment manufacturer when removing refrigerant from or charging the air conditioning system.
- Refrigerant R-134a must not be mixed with air for leak testing or used with air for any other purpose above atmospheric presure. R-134a is combustible when mixed with high concentrations of air and Higher pressures.
- A number of manufacturers are producing refrigerant products that are described as direct substitutes for refrigerant R-134a. The use of any unauthorized substitute refrigerant can severely damage the A/C components. If repair is required, use only new or recycled refrigerant R-134a.
- To avoid contamination of the A/C system:
- Never open or loosen a connection before discharging the system.
- When loosening a connection, if any residual pressure is evident, allow it to leak out before opening the fitting.
- Before charging, evacuate a system that has been opened to install a new component or a system that has discharged through leakage.
- Seal open fittings with a cap or plug immediately after disconnecting a component from the system.
- Clean the outside of the fittings thoroughly before disconnecting a component from the system.
- Do not remove the sealing caps from a new component until ready to install.
- Refrigerant oil will absorb moisture from the atmosphere if left uncapped. Do not open an oil container until ready to use, and install the cap immediately after using. Store the oil in a clean, moisture-free container.
- Install a new O-ring seal before connecting an open fitting. Coat the fitting and the O-ring seal with refrigerant oil before connecting.
- When installing a refrigerant line, avoid sharp bends. Position the line away from the exhaust or any sharp edges that can chafe the line.
- Tighten threaded fittings only to specifications. The steel and aluminum fittings used in the refrigerant system will not tolerate overtightening.
- When disconnecting a fitting, use a wrench on both halves of the fitting to prevent twisting of the refrigerant lines or tubes.
- Do not open a refrigerant system or uncap a new component unless it is as close as possible to room temperature. This will prevent condensation from forming inside a component that is cooler than the surrounding air.
- Good ventilation is necessary in the area where electronic A/C leak testing is to be carried out. If the surrounding air is contaminated with refrigerant gas, the leak detector will indicate this gas all the time. Odors from other chemicals such as anti-freeze, diesel fuel, disc brake cleaner, or other cleaning solvents can cause the same problem. A fan, even in a well-ventilated area, is very helpful in removing small traces of contamination from the air that might affect the leak detector.
- Do not let the flushing solvent come in contact with your eyes or skin. If eye contamination occurs, flush eyes with water for 15 to 20 minutes. Remove contaminated clothing, and wash affected skin with soap and water. Seek medical attention.
- The 3.78 liters (1 gallon) of solvent and the filter used in this flusher are intended for use on ONE vehicle only. They may be used to flush both the A/C evaporator core and the A/C condenser core on an individual vehicle, but under no circumstances are they to be used on more than one vehicle. Residual contamination can contaminate other vehicles, causing possible damage to the A/C system components.
- During normal A/C operation, oil is circulated through the system with the refrigerant, and a small amount is retained in each component. If certain components of the system are removed, some of the refrigerant oil will go with the component. To maintain the original total oil charge, it is necessary to compensate for the oil lost by adding oil to the system with the new part.
- If contaminated refrigerant is detected, DO NOT recover the refrigerant into your recovery/recycling equipment.