Operation CHARM: Car repair manuals for everyone.

Steps 42 - 85





42. Remove the center support retaining ring.

43. Note: When removing the center support, pull evenly around the center support web.





Remove the center support.

44. Note: Tag and identify the No. 4 intermediate brake drum thrust bearing.





Remove the intermediate brake drum thrust bearing (No. 4).





45. Remove the intermediate band anchor strut.

46. CAUTION: Identify the anchor and apply ends of the intermediate band.





Remove the intermediate band.





47. Remove the intermediate band apply strut.





48. Remove the screw.

49. Note: The No. 5 forward clutch cylinder thrust bearing may come out with the intermediate brake and direct clutch drum.





Remove the direct clutch drum.





50. Remove the No. 5 forward clutch cylinder thrust bearing, tag and identify.

51. Note: The No. 6A thrust bearing may come out with the cylinder. Tag for reassembly.





Remove the forward clutch cylinder.

52.Note: The No. 6A forward ring gear hub thrust bearing may have come out with the forward clutch cylinder.





Remove the No. 6A forward ring gear hub thrust bearing.

53. Note: The No. 7 forward planet thrust bearing may come out with the forward ring gear and hub assembly.





Remove the forward ring gear and hub as an assembly.





54. Remove the No. 6B forward clutch thrust washer from the forward ring gear hub.

55. Note: The No. 7 forward planet thrust bearing may come out with the forward ring gear and hub assembly.





Remove the No. 7 forward planet thrust bearing.





56. Remove the forward planetary assembly.





57. Remove the input shell and sun gear assembly.





58. Rotate the intermediate one-way clutch spray and race to disassemble.





59. Install the special tool.





60. Install the special tool.





61. Using the special tools, remove the intermediate clutch retaining ring.





62. Remove the intermediate clutch housing and piston assembly.





63. Remove the intermediate clutch piston spring, clutch plates, and cylinder as an assembly.





64. Remove the low and reverse gear spacer.
65. Note: Tag and identify the No. 8 low/reverse planetary carrier thrust bearing.





Remove the thrust bearing.





66. Remove the retaining ring.





67. Remove low/reverse planetary assembly.





68. Note: Tag and identify the No. 9 1ow/reverse planetary carrier thrust bearing.

Remove the thrust bearing.





69. Note: Use slots located around the outside of the sleeve.

Using a small pick, remove the output shaft sleeve.

70. WARNING: The output shaft may fall out after removing the snap ring. Failure to follow these instructions may result in personal injury.

CAUTION: Discard the output shaft retaining ring. A new retaining ring must be used for assembly.





While holding the output shaft remove and discard the output shaft retaining ring.





71. Remove the output shaft ring gear and hub.





72. Remove the No. 10 low intermediate sun gear bearing.





73. Remove the reverse band actuating lever shaft.





74. Remove the reverse band actuating lever assembly.

75. Note: The inner race of the rear one-way clutch is not removable. It is repaired in the case.





Remove the low/reverse brake drum and one-way clutch assembly by rotating it clockwise.





76. Remove the reverse band.





77. Remove the output shaft and park gear.





78. Note: Tag and identify the No. 11 output shaft thrust washer.

Remove the output shaft thrust washer.





79. CAUTION: To avoid damage, make sure the wrench does not strike the manual valve inner lever pin.

Remove the nut.





80. Remove the manual lever shaft retaining pin.





81. Remove the manual control lever shaft.





82. Disconnect the manual valve inner lever from the parking lever actuating rod.





83. Remove the manual valve inner lever.





84. Remove the parking lever actuating rod.





85. CAUTION: Do not damage the bore. Remove the manual control lever seal.