Operation CHARM: Car repair manuals for everyone.

Hydraulic System: Service Precautions

Brake Fluid

WARNING:
- Use of any other than approved DOT 4 or DOT 3 brake fluid will cause permanent damage to brake components and will render the brakes inoperative.
- Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush eyes with running water for 15 minutes. Get medical attention if irritation persists. If taken internally, drink water and induce vomiting. Get medical attention immediately.


CAUTION: Brake fluid is harmful to painted or plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

Use clean, fresh Ford High Performance DOT 3 Motor Vehicle Brake Fluid C6AZ-19542-AB or equivalent meeting Ford specification ESA-M6C25-A (United States and Canada only). If DOT 3 is not available, use Ford High Performance DOT 4 Brake Fluid or equivalent meeting Ford specification SAE-J-1704-DOT 4.
- Do not reuse brake fluid drained or bled from the system.
- Do not use bake fluid that has been stored in an open container.
- Do not use contaminated brake fluid.

Brake Tubing

WARNING: Copper tubing must not be used in a hydraulic system. When bending brake tubing to fit underbody, be careful not to kink or crack the tube.

If a section of the brake tubing becomes damaged, install a new section of tubing the same type, size, shape and length.

Brake Hose
Install a new flexible brake hose if it shows signs of softening, cracking or other damage.