System Specifications

Cylinder Block
Cylinder bore diameter-grade 1 89.000 - 89.010 mm (3.503 - 3.504 inch)
Cylinder bore diameter-grade 2 89.010 - 89.020 mm (3.504 inch)
Cylinder bore diameter-grade 3 89.020 - 89.030 mm (3.504 - 3.505 inch)
Cylinder bore maximum taper 0.020 mm (0.0007 inch)
Cylinder bore maximum out-of-round-limit 0.015 mm (0.0005 inch)
Cylinder bore maximum out-of-round-service limit 0.020 mm (0.0007 inch)
Main bearing bore inside diameter 67.998 - 68.022 mm (2.677 - 2.6780 inch)
Head gasket surface flatness 0.025 - 0.050 mm (0.0009 - 0.0019 inch)
Head gasket surface finish 0.12 mm (0.004 inch)
Piston and Connecting Rod
Connecting rod-to-pin clearance-standard 0.004 - 0.020 mm (0.0001 - 0.0007 inch
Connecting rod-to-pin clearance-service limit 0.035 mm (0.0013 inch)
Connecting rod length (center-to-center) 138.06 - 138.14 mm (5.435 - 5.35 inch)
Connecting rod maximum allowed bend 0.038 mm per 25.0 mm (0.0014 in per 0.984 inch)
Connecting rod maximum allowed twist 0.050 mm per 25.0 mm (0.0019 in per 0.984 inch)
Connecting rod bearing-to-crankshaft clearance 0.028 - 0.045 mm (0.0011 - 0.0017 inch)
Connecting rod side clearance (assembled to crank)-standard 0.100 - 0.30 mm (0.0039 - 0.0118 inch)
Connecting rod side clearance (assembled to crank)-service limit 0.35 mm (0.0137 inch) maximum
Piston diameter-coded grade 1 88.990 - 89.010 mm (3.5035 - 3.5043 inch)
Piston diameter-coded grade 2 88.998 - 89.022 mm (3.5039 - 3.5048 inch)
Piston diameter-coded grade 3 89.010 - 89.030 mm (3.5043 - 3.5051 inch)
Piston-to-cylinder bore clearance 0.012 - 0.022 mm (0.0005 - 0.0009 inch)
Piston ring end gap-compression (top, gauge diameter) 0.100 - 0.250 mm (0.0039 - 0.0098 inch)
Piston ring end gap-compression (bottom, gauge diameter) 0.27 - 0.42 mm (0.0106 - 0.0165 inch)
Piston ring end gap-oil ring (steel rail, gauge diameter) 0.15 - 0.65 mm (0.0059 - 0.0255 inch)
Piston ring end gap-compression (top, service limit) 0.50 mm (0.0196 inch) maximum
Piston ring end gap-compression (bottom. service limit) 0.65 mm (0.0255 inch) maximum
Piston ring end gap-oil ring (steel rail, service limit) 0.90 mm (0.0:354 inch) maximum
Piston ring groove width-compression (top) 1.230 - 1.245 mm (0.0484 - 0.0190 inch)
Piston ring groove width-compression (bottom) 1.530 - 1.545 mm (0.0602 - 0.0608 inch)
Piston ring groove width 3.030 - 3.055 mm (0.1192 - 0.0120 inch
Piston pin bore diameter 21.017 - 21.031 mm (0.827 - 0.828 inch)
Piston pin diameter 21.011 - 21.013 mm (0.8272 inch)
Piston pin length 60.51 - 60.08 mm (2.382 - 2.365 inch)
Piston pin-to-piston fit -0.005 to +0.001 mm (0.0001 - 0.00003 inch)
Connecting rod-to-pin clearance-standard 0.004 - 0.020 mm (0.0001 - 0.0007 inch
Connecting rod-to-pin clearance-service limit 0.035 mm (0.0013 inch)
Connecting rod length (center-to-center) 138.06 - 138.14 mm (5.435 - 5.3S inch)
Connecting rod maximum allowed bend 0.038 mm per 25.0 mm (0.0014 in per 0.984 inch)
Connecting rod maximum allowed twist 0.050 mm per 25.0 mm (0.0019 in per 0.984 inch)
Connecting rod bearing-to-crankshaft clearance 0.028 - 0.045 mm (0.0011 - 0.0017 inch)
Connecting rod side clearance (assembled to crank)-standard 0.100 - 0.30 mm (0.0039 - 0.0118 inch)
Connecting rod side clearance (assembled to crank)-service limit 0.35 mm (0.0137 inch) maximum
Crankshaft Pulley bolt:
Step 1 120 Nm (89 ft. lbs.)
Step 2 Loosen one full turn (360 degrees)
Step 3 50 Nm (37 ft. lbs.)
Step 4 90 degrees