Battery - Drain Test

BATTERY - DRAIN TEST

WARNING: Do not attempt this test on a lead-acid battery that has recently been recharged. Explosive gases may cause personal injury. Failure to follow these instructions may result in personal injury.

CAUTION: To prevent damage to the meter, do not crank the engine or operate accessories that draw more than 10A.

NOTE:
- No production vehicle should have more than a 50 milliamp (mA) or 0.050 amp draw.
- Many modules draw 10 mA (0.010 amp) or more continuously.
- Use an in-line ammeter between the positive battery or negative post and its respective cable.
- Typically, a drain of approximately 1 amp is attributed to an engine compartment lamp, glove compartment lamp, or interior lamp staying on continually. Other component failures or wiring shorts may be located by selectively pulling fuses to pinpoint the location of the current drain. When the current drain is found, the meter reading falls to an acceptable level. If the drain is still not located after checking all of the fuses, it may be due to the generator.
- To accurately test the drain on a battery, use an in-line digital ammeter. Use of a test lamp or voltmeter is not an accurate method due to the number of electronic modules.

Check for current drains on the battery in excess of 50 mA (0.050 amp) with all of the electrical accessories off and the vehicle at rest. Current drains are tested with the following procedure:
1. Make sure the junction box/fuse panels are accessible without turning on the interior and underhood lights.
2. Drive the vehicle at least 5 minutes and over 48 km/h (30 mph) to turn on and activate the vehicle systems.
3. Allow the vehicle to sit with the key in the OFF position for at least 40 minutes to allow the modules to time out/power down.
4. Connect a fused (10A) jumper wire between the negative battery cable and the negative battery post to prevent the modules from resetting, and to catch capacitive drains.
5. Disconnect the negative battery cable from the battery post without breaking the connection of the jumper wire.

6. NOTE: It is very important that continuity is not broken between the battery and the negative battery cable when connecting the meter. If this happens, the entire procedure must be repeated.

Connect the tester between the negative battery cable and the battery post. The meter must be capable of reading milliamps and should have a 10 amp capability.

7. NOTE: If the meter settings need to be switched or the test leads need to be moved to another jack, the jumper wire must be reinstalled to avoid breaking continuity.

Remove the jumper wire.

8. NOTE:
- Amperage draw varies from vehicle to vehicle depending on the equipment package. Compare to a similar vehicle for reference.
- No production vehicle should have more than a 50 mA (0.050 amp) draw.

Note the amperage draw.

9. If the draw is found to be excessive, remove the fuses from the CJB 1 at a time and note the current reading. Do not reinstall the fuses until you have finished testing. To properly isolate each of the circuits, all of the fuses may need to be removed and install 1 fuse, note the amperage draw, then remove the fuse and install the next fuse, until all of the circuits are checked. When the current level drops to an acceptable level after removing a fuse, the circuit containing the excessive draw has been located.
10. If the draw is still found to be excessive, remove the fuses from the BJB 1 at a time and note the current reading. Do not reinstall the fuses until you have finished testing. To properly isolate each of the circuits, all of the fuses may need to be removed and install 1 fuse, note the amperage draw, then remove the fuse and install the next fuse, until all of the circuits are checked. When the current level drops to an acceptable level after removing a fuse, the circuit containing the excessive draw has been located.
11. Check the wiring schematic in the wiring diagram for any circuits that run from the battery without passing through the BJB or CJB. Disconnect these circuits if the draw is still excessive.

Battery - Electronic Drains Which Shut Off When the Battery Cable is Disconnected Test
1. Repeat the steps of the battery drain testing.
2. Make sure all the doors are closed and all the accessories are off. Without starting the engine, turn the key to the ON position for a moment, and then OFF. Wait a few minutes for the illuminated entry lamps to turn off, if equipped.
3. Connect the ammeter and read the amperage draw.

The current reading (current drain) should be less than 50 mA (0.050 amp). If the current drain exceeds 50 mA (0.050 amp) after a few minutes, and if this drain did not show in previous tests, the drain is most likely caused by an inoperative electronic component. As in previous tests, remove the fuses from the BJB or CJB 1 at a time to locate the problem circuit.