Cylinder Head - RH
Cylinder Head - RHMaterial:
CAUTION: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, can cause engine failure.
All vehicles
1. Install a new gasket, the RH cylinder head and 8 new bolts. Tighten in the sequence shown in 5 stages:
^ Stage 1: Tighten to 20 Nm (15 ft. lbs.).
^ Stage 2: Tighten to 35 Nm (26 ft. lbs.).
^ Stage 3: Tighten 90 degrees.
^ Stage 4: Tighten 90 degrees.
^ Stage 5: Tighten 90 degrees.
2. Install the bolt.
^ Tighten to 10 Nm (89 inch lbs.).
3. CAUTION: The valve tappets must be installed in their original positions.
NOTE: Coat the valve tappets with clean engine oil prior to installation.
Install the valve tappets.
4. Install and connect the CHT sensor jumper harness.
5. Using new gaskets, install the lower intake manifold and the 10 bolts.
^ Tighten in the sequence shown to 10 Nm (89 inch lbs.).
6. Using a new gasket and O-ring seal, install the thermostat housing and the 2 bolts.
^ Tighten to 10 Nm (89 inch lbs.).
7. CAUTION: Use O-ring seals that are made of special fuel-resistant material. The use of ordinary O-rings can cause the fuel system to leak. Do not reuse the O-ring seals.
CAUTION: The upper and lower O-ring seals are not interchangeable.
Install new fuel injector O-ring seals.
^ Remove the retaining clips and separate the fuel injectors from the fuel rail.
^ Remove and discard the O-ring seals.
^ Install new O-ring seals and lubricate with clean engine oil.
^ Install the fuel injectors and the retaining clips onto the fuel rail.
8. Install the fuel rail and injectors as an assembly and install the 4 bolts.
^ Tighten to 10 Nm (89 inch lbs.).
9. Install the RH camshaft position (CMP) sensor and the bolt.
^ Tighten to 10 Nm (89 inch lbs.).
10. NOTE: Align the bracket with the index mark made during removal.
Install the upper intake manifold bracket and the bolt.
^ Tighten to 10 Nm (89 inch lbs.).
11. NOTE: Align the bracket with the index mark made during removal.
Install the upper intake manifold bracket and the bolt.
^ Tighten to 10 Nm (89 inch lbs.).
12. Install the engine lifting eye and the 2 bolts.
^ Tighten to 24 Nm (18 ft. lbs.).
13. Install the RH secondary timing chain tensioner and the 2 bolts.
^ Tighten to 10 Nm (89 inch lbs.).
14. Install the RH primary timing chain guide and the 2 bolts.
^ Tighten to 10 Nm (89 inch lbs.).
15. Install 6 new RH exhaust manifold studs.
^ Tighten to 12 Nm (9 ft. lbs.).
16. Using a new gasket, install the RH exhaust manifold and 6 new nuts.
^ Tighten in the sequence shown to 20 Nm (15 ft. lbs.).
17. Install the RH exhaust manifold heat shield and the 3 bolts.
^ Tighten to 25 Nm (18 ft. lbs.).
18. Install the RH cylinder block drain plug or, if equipped, the block heater.
^ Tighten to 40 Nm (30 ft. lbs.).
All wheel drive (AWD) vehicles
19. NOTE: Do not tighten the 4 catalytic converter nuts at this time.
Using a new gasket, install the RH catalytic converter and 4 new nuts.
20. Install the 2 RH catalytic converter bracket bolts.
^ Tighten the 4 catalytic converter nuts to 40 Nm (30 ft. lbs.).
^ Tighten the 2 catalytic converter brackets to 20 Nm (15 ft. lbs.).
Front wheel drive (FWD) vehicles
21. Using a new gasket, install the RH catalytic converter and 4 new nuts.
^ Tighten to 40 Nm (30 ft. lbs.).
All vehicles
22. Install the LH cylinder block drain plug.
^ Tighten to 20 Nm (15 ft. lbs.) plus an additional 180 degrees.
23. Using a new gasket, install the LH catalytic converter and 4 new nuts (3 shown).
^ Tighten to 40 Nm (30 ft. lbs.).
24. Install the 2 LH catalytic converter bracket bolts.
^ Tighten to 20 Nm (15 ft. lbs.).
25. Connect the LH catalyst monitor sensor electrical connector.
26. Connect the CHT sensor electrical connector.
27. Connect the 6 fuel injector electrical connectors (3 shown).
28. Install the power steering pressure (PSP) tube bracket and bolt.
^ Tighten to 10 Nm (89 inch lbs.).
29. Connect the RH CMP sensor electrical connector.
30. Install the RH radio interference capacitor and the bolt.
^ Tighten to 10 Nm (89 inch lbs.).
31. Connect the RH HO2S electrical connector.
32. If equipped, install the block heater wiring harness onto the engine.
^ Connect the block heater electrical connector and install the heat shield.
33. Install the RH camshafts.