Operation CHARM: Car repair manuals for everyone.

Part 2

Transmission

Disassembly (Steps 27-51)
27. Remove the parking pawl.
1 Remove the parking pawl shaft.
2 Remove the parking pawl return spring.
3 Remove the parking pawl.





28. Rotate the transmission to the vertical position with the output shaft toward the floor.

29. CAUTION: Extreme care must be taken during transmission connector removal. Do not use a hammer on the connector body.

Place a screwdriver on the flat portion of the connector and push the connector out through the bottom of the case.





30. Using the special tools, remove the front pump seal.





31. NOTE: These bolts have been coated with sealant. High break torque may be required to remove the bolts.

Remove the bolts.





32. Using the special tools, remove the front pump support.





33. Remove and discard the pump gasket.

34. NOTE: For assembly, note the location of the check ball and the intermediate clutch piston return spring pack indent during disassembly.

Remove the intermediate clutch piston return spring pack.





35. Remove the intermediate anti-rattle clip, if equipped.





36. CAUTION: Remove the assembly carefully to prevent damage to the overdrive band friction material by the reverse clutch drive lugs.

Remove these components as an assembly:
^ Intermediate clutch pack.
^ Intermediate one-way clutch.
^ Reverse clutch.
^ Forward clutch assembly.





37. Disengage and remove the overdrive band.





38. Remove the forward clutch hub and the No. 3 forward clutch hub front bearing.





39. Remove the intermediate stub shaft.





40. Align the reverse sun shell with the overdrive band anchor pin for removal.





41. Remove these components as an assembly:
^ Forward clutch sun gear.
^ No. 5 forward clutch sun gear bearing.
^ Reverse clutch sun gear.
^ No. 4 forward clutch hub bearing.





42. Remove the center support retaining ring and note location for assembly.





43. Remove the case-to-planet support spring.





44. Remove the planetary gear support and planetary as an assembly.





45. Remove the reverse clutch band.





46. Remove the retaining ring.





47. Remove the direct clutch pack.





48. Remove the No. 8 bearing.





49. Remove the output shaft and output shaft ring gear assembly.





50. Remove the No. 9 case rear bearing.





51. Inspect and, if necessary, use the special tools to remove the rear case bushing.