Operation CHARM: Car repair manuals for everyone.

Part 2

Engine

Installation (Steps 29-56)
29. Connect the power steering electrical connector.





30. If equipped, connect the block heater electrical connector.
31. Connect the oil pressure sender electrical connector.





32. Install the 2 top bellhousing bolts.
^ Tighten to 48 Nm (35 ft. lbs.)





33. Install the cooling fan.

34. NOTE: Do not reuse hose clamps. Use appropriately sized worm-style clamps in place of the constant tension clamps.

Connect the lower radiator hose.





35. Connect the upper radiator hose to the hose connection.





36. Connect the powertrain control module (PCM) electrical connectors.





37. Position the ground strap and install the bolt.
^ Tighten to 10 Nm (89 inch lbs.)





38. NOTE: Do not reuse hose clamps. Use appropriately sized worm-style clamps in place of the constant tension clamps.

Connect the heater hoses.





39. Connect the A/C low charge protection switch electrical connector.





40. Connect the A/C electrical connector.





41. Install the ground strap.
^ Tighten to 10 Nm (89 inch lbs.)





42. Attach the pin-type retainer and install the generator battery cable and nut.
^ Tighten to 9 Nm (80 inch lbs.)





43. Attach the generator battery cable retainer to the RH valve cover stud bolt.





44. Connect the fuel tube spring lock coupling. For additional information, refer to Fuel Delivery and Air Induction.
45. Connect the 2 hoses and the canister purge valve electrical connection.





46. Connect the vacuum hose.





47. Install the air cleaner and outlet pipe. For additional information, refer to Fuel Delivery and Air Induction.
48. Install the accessory drive belt. For additional information, refer to Drive Belts, Mounts, Brackets and Accessories.
49. Install the LH cowl extension.
1 Install the LH cowl extension.
2 Install the bolts and tighten to 10 Nm (89 inch lbs.)
3 Connect the electrical connector.





50. Install the RH cowl extension.
1 Install the RH cowl extension.
2 Install the pin-type retainers.
3 Install the nuts and bolts and tighten to 10 Nm (89 inch lbs.)





51. Install the support bracket and the 2 nuts.
^ Tighten to 10 Nm (89 inch lbs.)





52. Install the wiper mounting arm and pivot shaft. For additional information, refer to Wiper and Washer Systems.
53. Fill the crankcase with clean engine oil.
54. Connect both battery cables. For additional information, refer to Charging System.
55. Fill and bleed the cooling system.
56. Install the hood.