Steps 101-140

Engine















Engine Upper











Engine Front











Engine Lower











LH Cylinder Head











RH Cylinder Head









NOTICE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, may cause engine failure.

101. Connect the generator electrical connector.





102. Connect the generator B+ cable and install the nut.
- Tighten to 6 Nm (53 lb-in).





103. Connect the A/C compressor electrical connector.





104. Connect the CKP sensor electrical connector.





105. Install the wiring harness grommet.





106. Install the wiring harness retainer stud bolt.
- Tighten to 10 Nm (89 lb-in).





107. Install the heat shield, the nut and the bolt.
- Tighten to 10 Nm (89 lb-in).





108. Install the wiring harness retainer bolt on the rear of the LH cylinder head.
- Tighten to 10 Nm (89 lb-in).





109. Attach all of the wiring harness retainers to the LH valve cover and stud bolts.

110. Connect the LH camshaft VCT solenoid electrical connector.





111. Connect the 3 LH coil-on-plug electrical connectors.





112. Connect the LH HO2S electrical connector.





113. Connect the LH CMS electrical connector.





114. Connect the LH CMP sensor electrical connector.





115. Connect the CHT sensor electrical connector.





116. Connect the 6 fuel injector electrical connectors (3 shown).





117. Connect the KS electrical connector.





118. Connect the RH CMP sensor electrical connector.





119. Connect the coolant bypass hose to the thermostat housing.





120. Attach all of the wiring harness retainers to the RH valve cover and stud bolts.

121. Connect the 3 RH coil-on-plug electrical connectors.





122. Connect the RH VCT solenoid electrical connector.





FWD vehicles

123. Connect the RH Catalyst Monitor Sensor (CMS) sensor electrical connector.





All vehicles

124. Connect the PSP switch electrical connector.





125. NOTICE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.

Using new gaskets, install the upper intake manifold and the 6 bolts.

- Tighten in the sequence shown to 10 Nm (89 lb-in).





126. Install the upper intake manifold support bracket and the 2 bolts (one shown).
- Tighten to 10 Nm (89 lb-in).





127. Install the RH exhaust manifold heat shield and the 3 bolts.
- Tighten to 10 Nm (89 lb-in).





128. Connect the RH HO2S electrical connector.





129. Attach the wiring harness retainers to the upper intake manifold.





130. Connect the Throttle Body (TB) electrical connector.





131. Connect the PCV hose to the PCV valve.





132. If equipped, position the block heater wiring harness onto the engine.
- Attach the block heater wiring harness retainer to the power steering reservoir hose and the PSP hose.





133. If equipped, connect the block heater electrical connector and install the heat shield.





134. If equipped, attach the block heater wiring harness retainer to the upper intake manifold.





135. Install the Engine Lift Eye on the LH cylinder head.





136. Using the Heavy Duty Floor Crane and Spreader Bar, remove the engine from the stand.





137. NOTE: Lubricate the seal lips and bore with clean engine oil prior to installation.

Position the Rear Main Seal Installer onto the end of the crankshaft and slide a new crankshaft rear seal onto the tool.





138. Using the Rear Main Seal Installer and Handle, install the new crankshaft rear seal.





137. Install the crankshaft sensor ring.





140. Install the flexplate and the 8 bolts.
- Tighten to 80 Nm (59 lb-ft).