Hard Shifting
Manual Transaxle and Clutch
Component Tests
Hard Shifting
1. Verify that the clutch hydraulic fluid reservoir is filled to the correct level.
- If the fluid level is correct, proceed to the next step in this procedure.
- If the fluid level is low, add fluid as necessary. Check the clutch baldric system for leaks, and repair as necessary. Refer to Clutch, M/T. Test the system for normal operation.
2. Depress and release the clutch pedal to check for a spongy pedal.
- If the pedal feels OK, proceed to the next step in this procedure.
- If the pedal feel spongy, bleed the clutch hydraulic system. Refer to Clutch System Bleeding Service and Repair. Test the system for normal operation.
3. Remove the clutch disc and pressure plate. Refer to Clutch, M/T. Inspect the clutch disc and pressure plate for wear or damage. Refer to Clutch Disc Check Procedures. Check the clutch release hub and bearing for binding and inspect the guide tube. Inspect the input shaft for wear and damage. If all of the components are OK, proceed to the next step in this procedure. Otherwise, repair all components as necessary. Test the system for normal operation.
4. Inspect the transmission housing, shafts, forks and synchronizer assemblies. Refer to Manual Transmission/Transaxle. Repair all components as necessary.