Fuel Pump Module

Fuel Pump Module









Removal and Installation

WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

WARNING: Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

WARNING: Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel. Fuel in the fuel system remains under high pressure, even when the engine is not running. Failure to follow this instruction may result in serious personal injury.

WARNING: When handling fuel, always observe fuel handling precautions and be prepared in the event of fuel spillage. Spilled fuel may be ignited by hot vehicle components or other ignition sources. Failure to follow these instructions may result in serious personal injury.

WARNING: Always disconnect the battery ground cable at the battery when working on an evaporative emission (EVAP) system or fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

1. Remove the fuel tank. For additional information, refer to Fuel Tank Fuel Tank.

2. Disconnect the Fuel Pump (FP) module harness-to-Fuel Tank Pressure (FTP) sensor electrical connector.

3. Release the 2 FP module wiring harness retainers.

4. Clean the FP module mounting flange and immediate surrounding area of any dirt or foreign material.

5. NOTICE: The Fuel Pump (FP) module must be handled carefully to avoid damage to the float arm and the filter.

Remove the 6 bolts and the FP module.

- To install, tighten to 10 Nm (89 lb-in).

6. Remove and discard the FP module seal.

7. NOTE: Inspect the surfaces of the FP module flange and fuel tank seal contact surfaces. Do not polish or adjust the seal contact area of the FP module flange or fuel tank. Install a new FP module or fuel tank if the seal contact area is bent, scratched or corroded.

NOTE: Install a new FP module seal.

To install, reverse the removal procedure.