Seat Belt Systems: Description and Operation
Safety Belt System
WARNING: After a crash, the following safety belt components and attaching hardware must be inspected and tested to verify correct function:
- Retractors
- Buckles
- Child safety seat tether bracket assemblies
- Automatic locking retractor (ALR) feature for child safety seats (passenger seating positions only)
- Belt tension sensor (BTS) (if equipped)
- Front safety belt buckle support assemblies (slide bar) (if equipped)
- Safety belt shoulder belt height adjusters (if equipped)
Components that do not operate correctly or pass all Functional Tests in the Component Tests must be replaced with new components.
Safety belt assembly attaching areas must be inspected. Damaged or distorted attaching areas must be restored to their original structural integrity and a new safety belt assembly with new attaching hardware must be installed.
After deployment of the front safety belt pretensioners, a new safety belt system (including retractors, buckles and height adjusters) must be installed.
Failure to follow this instruction may result in incorrect operation of the safety belt system and increases the risk of serious personal injury or death in a crash.
All the safety belts are continuous-loop, 3-point systems. The combination lap and shoulder belt (continuous-loop) uses a common slip tongue and retractor.
When replacing any active occupant restraint components, use only the replacement parts specified in the Ford Catalog Advantage(TM) or equivalent.
Active Restraint System Components
The active restraint system consists of the following:
- Front safety belt shoulder height adjusters
- Front safety belt buckles and pretensioners attached to the inboard side of the seats
- Front passenger adaptive load limiting safety belt retractor located behind the passenger B-pillar trim panel
- Driver safety belt retractor pretensioner located behind the driver B-pillar trim panel
- Rear center safety belt retractor attached to the parcel shelf sheet metal and RH safety belt buckle attached to the floor pan under the rear seat cushion
- Second row dual safety belt buckle assembly attached to the floor pan under the rear seat cushion
- Lower anchors and tethers for children at the rear outboard seating positions, attached below the rear seat cushion
- Second row LH and RH outboard safety belt retractors attached to the parcel shelf sheet metal
- Child safety seat tether anchors welded to the parcel shelf sheet metal for all 3 rear seating positions (not serviceable separately)
Safety Belt Retractors
The safety belt retractors consist of the following features:
- Adaptive load limiting retractor (front passenger only)
- Safety belt retractor pretensioner (driver only)
- Dual locking mode
- Emergency Locking Retractor (ELR)
- Automatic Locking Retractor (ALR) (all except driver seat)
- Belt Tension Sensor (BTS) (front passenger only)
Adaptive load limiting
The adaptive load limiting safety belt retractor is a pyrotechnic device integrated with the front passenger safety belt retractor assembly. The adaptive load limiting safety belt retractor works in conjunction with the passenger safety belt buckle and pretensioner to control the tension of the front passenger safety belt. The Restraints Control Module (RCM) monitors the readiness of the adaptive load limiting safety belt retractor. The RCM (Restraints Control Module) uses this information and all other information provided by the restraints system to determine what action is to be taken.
If a deployment of the adaptive load limiting safety belt retractor occurs, a new assembly must be installed. Refer to Safety Belt Retractor - Front, RH .
The adaptive load limiting safety belt retractor is installed at the front passenger position only.
For adaptive load limiting safety belt retractor diagnostic information, refer to Restraints and Safety Systems &/or Air Bag Systems.
Safety belt retractor pretensioner
The pretensioner is a pyrotechnic device integrated with the driver safety belt retractor that deploys when activated by the RCM (Restraints Control Module) to remove excess safety belt webbing from the shoulder and lap safety belt in the event of an impact. If a deployment of the safety belt retractor and pretensioner occurs, a new assembly must be installed. Refer to Safety Belt Retractor and Pretensioner - Front, LH .
The safety belt retractor and pretensioner is installed at the driver position only.
For safety belt retractor and pretensioner diagnostic and disposal information, refer to Restraints and Safety Systems &/or Air Bag Systems.
Automatic Locking Retractor (ALR)
The ALR (Automatic Locking Retractor) mode is used when locking a child seat in an outboard seating position. The ALR (Automatic Locking Retractor) mode is automatically activated when the safety belt webbing is fully extracted from the retractor and then allowed to retract. As the safety belt webbing is retracted back onto the spool, an audible clicking sound is made indicating the safety belt retractor is in ALR (Automatic Locking Retractor) mode and the safety belt webbing will not pull back out of the safety belt retractor. To disengage the ALR (Automatic Locking Retractor) mode, allow the safety belt webbing to fully retract back onto the spool. The ALR (Automatic Locking Retractor) mode is disengaged when the webbing is free to extract and retract back into the retractor. For testing, refer to the appropriate Functional Test procedure in Safety Belt System Component Tests and General Diagnostics.
Emergency Locking Retractor (ELR)
The ELR (Emergency Locking Retractor) is a vehicle-sensitive feature designed to activate and lock the safety belt webbing during hard braking, cornering hard or in an impact of approximately 24 km/h (15 mph). The ELR (Emergency Locking Retractor) feature helps to reduce the forward movement of the driver and passengers. For testing, refer to the appropriate Functional Test procedure in Safety Belt System Component Tests and General Diagnostics.
Belt Tension Sensor (BTS)
The BTS (Belt Tension Sensor) is located at the safety belt anchor point and operates as part of the Occupant Classification Sensor (OCS) system on the front passenger seat. To diagnose the BTS (Belt Tension Sensor) or OCS (Occupant Classification Sensor) system, refer to Restraints and Safety Systems &/or Air Bag Systems.
Safety Belt Buckles
Safety Belt Buckle and Pretensioner
The safety belt buckle and pretensioner is for the front outboard occupants and located on the inboard side of the seats. This allows the front safety belt buckle end to move with the front seat.
The safety belt buckle and pretensioner is a pyrotechnic device that removes excess webbing from the safety belt system when deployed. When the pretensioner deploys, the buckle moves downward, removing excess webbing from the lap and shoulder safety belts.
If the vehicle is involved in a crash that results in pretensioner deployment, a new safety belt buckle and pretensioner must be installed.
If the ignition is ON with the safety belt buckle and pretensioner electrical connector(s) disconnected, a DTC sets.
For safety belt buckle and pretensioner diagnosis and disposal information, refer to Restraints and Safety Systems &/or Air Bag Systems.
Rear Safety Belt Buckles
The second row safety dual safety belt buckle assembly is attached to the floor pan under the rear seat cushion.
Child Safety Seat Restraints
- Non-serviceable child safety seat tether anchors located at all 3 rear seating positions, welded to the underside of the parcel shelf sheet metal
- Serviceable lower anchors and tethers for children attachments mounted to the floor pan behind the rear seat cushion
If a child safety seat was in use during a collision, inspect the vehicle structure at the child safety seat component mounting areas and repair any damage and restore the vehicle to the original production configuration.
Child Safety Seat Tether Anchors
The child safety seat tether anchors are welded to he parcel shelf sheet metal.
Lower Anchors and Tethers for Children
The lower anchors and tethers for children system is a standardized and uniform attachment system for installing child safety seats in all rear seating locations. The lower anchors and tethers for children are 4 attachments attached to the floor pan behind the rear seat cushion.
If any of the lower anchors and tethers for children attachment points are damaged, a new component(s) must be installed.