Part 5

Transaxle - Overhaul


















Disassembled Views









































All vehicles

151. Lubricate the sealing surfaces of the low/reverse piston with petroleum jelly and position the low/reverse piston in the cover.
1. Lubricate the seals.

2. Position the low/reverse piston in the cover so that the semicircles in the piston are aligned with the indentation in the cover.






152. Make sure the low/reverse piston bleed hole and semicircle area are aligned with the indentation in the cover and the intermediate cylinder fill hole.
1. Low/reverse piston bleed hole

2. Low/reverse piston semicircle area

3. Cover indentation

4. Intermediate cylinder fill hole






153. Position the low/reverse piston in the cover, make sure that the piston bleed hole stays aligned with the indentation in the cover and push the piston in the cylinder using the Reverse Clutch Piston and Retaining Ring Set 307-588/3.





154. Remove the Reverse Clutch Piston and Retaining Ring Set 307-588/1 and 307-588/2.





155. Install the low/reverse piston return spring with the tabs facing down.





156. Install the Forward/Intermediate Spring Compressor 307-584/2 and the Reverse Clutch Piston and Retaining Ring Set 307-588/3.





157. NOTE: Make sure the snap ring is fully seated in the groove before releasing the pressure on the return spring.
Compress the low/reverse piston return spring, install the snap ring and remove the Forward/Intermediate Spring Compressor 307-584/2 and the Reverse Clutch Piston and Retaining Ring Set 307-588/3.






158. Lubricate the sealing surfaces on the intermediate clutch piston with petroleum jelly.





159. Install the intermediate clutch piston.





160. Install the intermediate clutch piston return spring.





161. NOTE: Make sure the snap ring is fully seated in the groove before releasing the pressure on the return spring.
Install the Forward/Intermediate Spring Compressor 307-584/1 and 307-584/2. Using a press, compress the intermediate clutch piston return spring, install the snap ring and remove the Forward/Intermediate Spring Compressor 307-584/1 and 307-584/2.






162. Remove the Input Shaft Support Seal Installer 307-578/1.





163. Lubricate the O-ring seal on the TSS (Turbine Shaft Speed) sensor with clean transmission fluid and install the TSS (Turbine Shaft Speed) sensor in the cover and install the bolt.
- Tighten to 12 Nm (106 lb-in).






164. Remove and discard the stator support assembly seal.





165. Install 7/8 Inch to 1 Inch Collet 303-D020 on the input shaft seal.





166. Assemble Slide Hammer 100-001 and 7/8 Inch to 1 Inch Collet 303-D020 and remove and discard the input shaft seal.





167. Remove the drive sprocket thrust washer.





168. Remove the stator support-to-torque converter seal.





169. NOTE: Note the location of the Torx(R) head and the hex head bolts for assembly.
Remove the 4 bolts and the stator support feed tube.






170. Remove and discard the gasket for the feed tube assembly.





171. Clean and inspect the stator support assembly for damage and install new, if necessary.

172. Install the Support Solid Seal Installer 307-579/3 on the stator support assembly.





173. Install a new seal on the Support Solid Seal Installer 307-579/3.





174. Install the Support Solid Seal Installer 307-579/2 on the Support Solid Seal Installer 307-579/3 and slide the seal in to the groove on the stator support assembly.





175. Remove the Support Solid Seal Installer 307-579 (includes 307-579/2 and 307-579/3) from the stator support assembly.





176. Install the Support Solid Seal Installer 307-579/1 on the stator support assembly to size the seal.





177. Install a new gasket on the stator support assembly.





178. Position the stator support feed tube assembly in place and install the bolts hand-tight.





179. Tighten the 2 stator support feed tube Torx(R) head bolts.
- Tighten to 7 Nm (62 lb-in).






180. Tighten the 2 stator support feed tube hex-head bolts.
- Tighten to 12 Nm (106 lb-in).






181. Install a new input shaft seal on the Support Seal Installer 307-585.





182. Using the Support Seal Installer 307-585, install the input shaft seal.





183. Remove the Support Seal Installer 307-579/1 from the stator support assembly.





184. Install the drive sprocket thrust washer.





185. Install a new stator support assembly seal.





186. NOTICE: The solenoid body should be handled with care or damage to the solenoid body may occur.

NOTICE: Do not handle the solenoid body in the leadframe area or by the screens of the solenoid body filter or damage to the solenoid body may occur.

NOTICE: Use care not to break the alignment tabs when installing the solenoid body filter. Damage to the transaxle will occur if the solenoid body is not correctly aligned.

Remove the solenoid body filter assembly by pulling it straight up from the alignment tabs. Discard the filter.






187. Remove and discard the solenoid body assembly electrical connector seal.





188. Clean and inspect the solenoid body assembly for damage and install new if necessary.





189. If replacing the solenoid body, install the replacement service tag on the transaxle case over the current solenoid body strategy tag.





190. Install a new solenoid body assembly electrical connector seal.